Exmark FMD 524, FMD 604 manual Maintenance And Storage

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1.5MAINTENANCE AND STORAGE

1.5MAINTENANCE AND STORAGE

1.5.1For engine maintenance, follow the engine manufacturer’s recommendations precisely as stated in the engine manual.

1.5.2Disconnect the battery cable form the negative battery post when the unit will be allowed to sit for more than 30 days without use.

1.5.3Allowing batteries to stand for an extended period of time without recharging them will result in reduced performance and service life. To preserve optimum battery performance and life, recharge batteries in storage when the open circuit voltage drops to 12.4 volts.

NOTE: To prevent damage due to freezing, battery should be fully charged before putting away for winter storage.

1.5.4Keep engine and engine area free from accumulation of grass, leaves, excessive grease or oil, and other debris, which can accumulate in these areas. These materials can become combustible and may result in a fire.

1.5.5Store fuel in a container specifically designed for this purpose in a cool, dry place.

1.5.6Keep the mower and fuel container in locked storage to prevent children from playing or tampering with them.

1.5.7Gasoline powered equipment or fuel containers should not be stored in a basement or any enclosed area, where open pilot lights or heat appliances are present.

1.5.8Maximum mowing results and safety can only be achieved if the mower is properly maintained and operated correctly.

1.5.9Check all bolts frequently to maintain proper tightness.

1.5.10Keep all guards, shields, and all safety devices in place and in safe working condition.

1.5.11Frequently check for worn or deteriorating components that could create a hazard.

1.5.12All replacement parts must be the same as or equivalent to the parts supplied

as original equipment.

WARNING

POTENTIAL HAZARD

Hydraulic fluid escaping under pressure can penetrate skin and cause injury.

WHAT CAN HAPPEN

Fluid accidentally injected into the skin must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result.

HOW TO AVOID THE HAZARD

Make sure all hydraulic fluid hoses and lines are in good condition an all hydraulic connections and fittings are tight before applying pressure to hydraulic system.

Keep body and hands away from pinhole leaks or nozzles that eject high pressure hydraulic fluid.

Use cardboard or paper, not your hands, to find hydraulic leaks.

Safely relieve all pressure in the hydraulic system by letting the foot pedal return to neutral and shutting off the engine before performing any work on the hydraulic system.

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Contents For Turf Ranger Serial Nos. 440,000 & Higher and FMD524 & FMD604 Serial Nos. 440,000 & HigherPage EXMARK PARTS PLUS PROGRAM EFFECTIVE DATE September 1 ProgramHow the Program Works OPERATORS MANUAL TABLE OF CONTENTS SAFETYSPECIFICATIONS ASSEMBLY INSTRUCTIONS1.SAFETY 1.1 SAFETY ALERT SYMBOLATTENTION! BECOME ALERT YOUR SAFETY IS INVOLVED 1.2 TRAININGDANGER DANGER 1.4 OPERATION SAFE ZONE FOR MOWING G0083a Before checking, cleaning, or working on the mower a Before refueling b Before making height adjustmentsc When parking inside a building c Disconnect battery cables in the reverse order after starting1.5 MAINTENANCE AND STORAGE 1.6 SAFETY SIGNS PART NO. 103-2248 LOCATION Steering Console LOCATION Under Belt ShieldsLOCATION LH & RH Front Top Surface of Mower Deck LOCATION On Intake Screen Below Fuel Tank2. SPECIFICATIONS 2.1 MODEL NUMBER TR23KC 2.2 ENGINE2.3 FUEL SYSTEM 2.4 ELECTRICAL SYSTEM2.10 DIMENSIONS 2.8 TIRES2.9 MOWER DECK 2.11 TORQUE REQUIREMENTS3. ASSEMBLY INSTRUCTIONS 3.1 Uncrate tractor and mower deck 3.2 SERVICE BATTERYThe machine is shipped with a filled lead acid battery 3.3 INSTALL SEAT 3.4 INSTALL REAR STEERING WHEEL3.5 INSTALL DRIVE WHEELS 3.6 INSTALL HANDLE BARHARDWARE AND SUPPORT PIN LOCATION FOR DECK SUPPORT FRAME 4. CONTROLS IDLER PULLEY KIT AND LOCATION3.9 POSITION DISCHARGE CHUTE NOTE Do Not tow machine or transmission damage may result 5. OPERATION INSTRUCTIONS 5.1 PRE-START5.2 MOWING DRIVE WHEEL RELEASE LEVER5.3 TRANSPORTING 6. MAINTENANCE & ADJUSTMENTS 6.1 PERIODIC MAINTENANCE6.1.2 Clean engine air cooling system Clean all debris from around the engine and transmission daily6.1.3 Clean transmission cooling compartment Service Interval Daily 6.1.4 Clean grass build-up under mower deck and check mower bladesBLADE BOLT INSTALLATION DO NOT USE WRENCH HERE6.1.6 Check for loose hardware Service Interval Daily 6.1.7 Service air cleaner Service Interval 50 hrsb Loosen retaining clips and remove air cleaner compartment cover More often under severe conditions6.1.9 Check hydraulic oil level Service Interval 40 hrs 6.1.10 Check tire pressures Service Interval 40 hrsb Inflate tires to pressures specified in Section 2.8 Specifications 6.1.11 Check battery charge Service Interval MonthlyLUBRICATION CHART SERVICECASTER WHEEL ASSEMBLY FITTING LOCATIONS6.1.15 Remove engine shrouds and clean cooling fins 6.1.16 Change fuel filter Service Interval As Required6.1.17 Lubrication of steering yoke pivot Service Interval Monthly 6.1.18 Check spark plugs Service Interval 160 hrs6.1.19.2 Change hydraulic oil Service Interval Yearly 6.1.20 Inspect Electric clutch gap Service Interval 250 hrsRefer to Section 6.2.12 for inspection and adjustment procedures 6.1.22 Wheel hub, slotted nut torque specification6.2 ADJUSTMENTS CUTTING HEIGHT ADJUSTMENT ANTI-SCALP ROLLER BOLT INSTALLATION ANTI-SCALP ROLLER ANDTorque to 40-45 ft-lbs. 54-61 N-m, or loss of roller may result 6.2.3 Mower deck drive belt No adjustment necessaryPage NEUTRAL CENTERING DEVICE ADJUSTMENT PARKING BRAKE QUADRANT ADJUSTMENTBRAKE CONTROL LINK AND SPRING ADJUSTMENT PARKING BRAKE NEUTRAL LOCKOUT ADJUSTMENT MOTION CONTROL LINKAGE ADJUSTMENT SEAT SWITCH ADJUSTMENTELECTRIC CLUTCH ADJUSTMENT ARMREST ADJUSTMENT THROTTLE TENSIONArmrest Adjustment Tab Rotate ¼ Turn 8. TROUBLE SHOOTING 7.2 BATTERY DISPOSAL7. WASTE DISPOSAL 7.1 MOTOR OIL DISPOSALENGINE TROUBLESHOOTING ENGINE TROUBLESHOOTING TABLEPROBLEM 9. WIRING DIAGRAMS Engine Deck Wiring DiagramConsole Wiring Diagram 10.Limited Warranty Exmark Turf Equipment Page MICRO-MULCH ACCESSORY LAZER ZLAZER Z HP LAZER Z XP