Exmark FMD 604, FMD 524 manual Wiring Diagrams, Engine Deck Wiring Diagram, Console Wiring Diagram

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9. WIRING DIAGRAMS

Engine Deck Wiring Diagram

Note: All connectors are viewed from the wire input side of the connector.

N.O. = Normally Open

Console Wiring Diagram

Note: All connectors are viewed from the wire input side of the connector.

N.O. = Normally Open

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Contents Serial Nos. 440,000 & Higher For Turf Ranger Serial Nos. 440,000 & Higher and FMD524 & FMD604Page How the Program Works EXMARK PARTS PLUS PROGRAMEFFECTIVE DATE September 1 Program OPERATORS MANUAL SAFETY TABLE OF CONTENTSSPECIFICATIONS ASSEMBLY INSTRUCTIONS1.1 SAFETY ALERT SYMBOL 1.SAFETYATTENTION! BECOME ALERT YOUR SAFETY IS INVOLVED 1.2 TRAININGDANGER DANGER 1.4 OPERATION G0083 SAFE ZONE FOR MOWINGa Before refueling b Before making height adjustments a Before checking, cleaning, or working on the mowerc When parking inside a building c Disconnect battery cables in the reverse order after starting1.5 MAINTENANCE AND STORAGE 1.6 SAFETY SIGNS LOCATION Under Belt Shields PART NO. 103-2248 LOCATION Steering ConsoleLOCATION LH & RH Front Top Surface of Mower Deck LOCATION On Intake Screen Below Fuel Tank2.1 MODEL NUMBER TR23KC 2.2 ENGINE 2. SPECIFICATIONS2.3 FUEL SYSTEM 2.4 ELECTRICAL SYSTEM2.8 TIRES 2.10 DIMENSIONS2.9 MOWER DECK 2.11 TORQUE REQUIREMENTSThe machine is shipped with a filled lead acid battery 3. ASSEMBLY INSTRUCTIONS3.1 Uncrate tractor and mower deck 3.2 SERVICE BATTERY 3.4 INSTALL REAR STEERING WHEEL 3.3 INSTALL SEAT3.5 INSTALL DRIVE WHEELS 3.6 INSTALL HANDLE BARHARDWARE AND SUPPORT PIN LOCATION FOR DECK SUPPORT FRAME 3.9 POSITION DISCHARGE CHUTE 4. CONTROLSIDLER PULLEY KIT AND LOCATION NOTE Do Not tow machine or transmission damage may result 5.1 PRE-START 5. OPERATION INSTRUCTIONS5.2 MOWING DRIVE WHEEL RELEASE LEVER5.3 TRANSPORTING 6.1 PERIODIC MAINTENANCE 6. MAINTENANCE & ADJUSTMENTSClean all debris from around the engine and transmission daily 6.1.2 Clean engine air cooling system6.1.3 Clean transmission cooling compartment Service Interval Daily 6.1.4 Clean grass build-up under mower deck and check mower bladesDO NOT USE WRENCH HERE BLADE BOLT INSTALLATION6.1.7 Service air cleaner Service Interval 50 hrs 6.1.6 Check for loose hardware Service Interval Dailyb Loosen retaining clips and remove air cleaner compartment cover More often under severe conditions6.1.10 Check tire pressures Service Interval 40 hrs 6.1.9 Check hydraulic oil level Service Interval 40 hrsb Inflate tires to pressures specified in Section 2.8 Specifications 6.1.11 Check battery charge Service Interval MonthlySERVICE LUBRICATION CHARTCASTER WHEEL ASSEMBLY FITTING LOCATIONS6.1.16 Change fuel filter Service Interval As Required 6.1.15 Remove engine shrouds and clean cooling fins6.1.17 Lubrication of steering yoke pivot Service Interval Monthly 6.1.18 Check spark plugs Service Interval 160 hrs6.1.20 Inspect Electric clutch gap Service Interval 250 hrs 6.1.19.2 Change hydraulic oil Service Interval YearlyRefer to Section 6.2.12 for inspection and adjustment procedures 6.1.22 Wheel hub, slotted nut torque specification6.2 ADJUSTMENTS ANTI-SCALP ROLLER BOLT INSTALLATION ANTI-SCALP ROLLER AND CUTTING HEIGHT ADJUSTMENTTorque to 40-45 ft-lbs. 54-61 N-m, or loss of roller may result 6.2.3 Mower deck drive belt No adjustment necessaryPage BRAKE CONTROL LINK AND SPRING ADJUSTMENT NEUTRAL CENTERING DEVICE ADJUSTMENTPARKING BRAKE QUADRANT ADJUSTMENT PARKING BRAKE NEUTRAL LOCKOUT ADJUSTMENT ELECTRIC CLUTCH ADJUSTMENT MOTION CONTROL LINKAGE ADJUSTMENTSEAT SWITCH ADJUSTMENT Armrest Adjustment Tab Rotate ¼ Turn ARMREST ADJUSTMENTTHROTTLE TENSION 7.2 BATTERY DISPOSAL 8. TROUBLE SHOOTING7. WASTE DISPOSAL 7.1 MOTOR OIL DISPOSALPROBLEM ENGINE TROUBLESHOOTINGENGINE TROUBLESHOOTING TABLE Console Wiring Diagram 9. WIRING DIAGRAMSEngine Deck Wiring Diagram 10.Limited Warranty Exmark Turf Equipment Page LAZER Z MICRO-MULCH ACCESSORYLAZER Z HP LAZER Z XP