Exmark FMD 524, FMD 604 manual Install Seat, Install Rear Steering Wheel, Install Drive Wheels

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3.3INSTALL SEAT:

(black) cable to the negative terminal on the battery. Reinstall insulator boots. Reinstall battery cover.

NOTE: If time does not permit charging the battery, or if charging equipment is not available, connect the negative battery cables and run the vehicle continuously for 20 to 30 minutes to sufficiently charge the battery.

PART NO. 1-513747

LOCATION: Battery Cover

3.3INSTALL SEAT:

Remove seat cushion from seat frame. Remove seat frame from crate and discard mounting hardware. Mount seat to unit using two 5/16-18 x 3/4” bolts, two 3/8 flat washers and whizlock nuts from bolt bag in front two holes. Install flat washers between seat frame and seat rails. Mount seat to two rear bolts (which have springs on them), by removing the top whizlock nuts, installing seat frame, and replacing nuts. Reinstall cushion to seat frame.

3.4INSTALL REAR STEERING WHEEL:

Mount the rear tire and wheel assembly with a 5/8-11 x 10-1/2” bolt and torque nut. Tighten torque nut just enough to create a slight drag on the wheel while the wheel is being rotated. Inflate tire to 14 psi (95 kPa).

3.5INSTALL DRIVE WHEELS:

Mount both drive wheels securing them with four (4) wheel nuts each. Torque to 90-95 ft. lbs. (122-129 N-m). Inflate tires to 20 psi (138 kPa).

3.6INSTALL HANDLE BAR:

Install steering handle bar with two 3/8-16 x 1-1/4” bolts and two 3/8 spring disc washers.

3.7INSTALL CANISTER AIR CLEANER:

a)Remove air cleaner (with bracket attached) from crate. Keep air cleaner and mounting bracket together.

b)Cut plastic tie holding air cleaner cap to engine and install cap to the air cleaner.

c)Remove the top two throttle plate mounting screws from the engine. Keep screws for re-attaching air cleaner.

d)Position the air cleaner assembly over the engine, aligning air cleaner bracket holes with top holes in the throttle plate. Reinstall throttle plate screws through air cleaner bracket and throttle plate.

e)Mount lower holes in air cleaner bracket to holes in engine air cleaner bracket using (2) M6x1.0x16mm Hex flange capscrews, (2) .216 I.D. x 1.0 O.D. washers, and (2) M6x1.0 nyloc nuts from bolt bag. Be sure to install the head of the capscrew to the front of the unit and the washer next to the nyloc nut to the rear of the unit on the other side of the air cleaner bracket.

f)Remove plastic plugs from air intake elbow on engine and air cleaner hose. Adjust the air cleaner and hose as required and connect intake hose to air cleaner outlet. Position and tighten the two hose clamps to secure the hose connections.

3.8INSTALL MOWER DECK TO TRACTOR:

3.8.1Rotate drive wheel release lever into position shown in Figure 4 to release drive system (Refer to Section 4.11). Roll tractor to mower deck and mower deck support aligning them so the tractor is positioned for ease of mounting the deck support. Remove center belt shield.

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Contents For Turf Ranger Serial Nos. 440,000 & Higher and FMD524 & FMD604 Serial Nos. 440,000 & HigherPage EXMARK PARTS PLUS PROGRAM EFFECTIVE DATE September 1 ProgramHow the Program Works OPERATORS MANUAL SPECIFICATIONS TABLE OF CONTENTSSAFETY ASSEMBLY INSTRUCTIONSATTENTION! BECOME ALERT YOUR SAFETY IS INVOLVED 1.SAFETY1.1 SAFETY ALERT SYMBOL 1.2 TRAININGDANGER DANGER 1.4 OPERATION SAFE ZONE FOR MOWING G0083c When parking inside a building a Before checking, cleaning, or working on the mowera Before refueling b Before making height adjustments c Disconnect battery cables in the reverse order after starting1.5 MAINTENANCE AND STORAGE 1.6 SAFETY SIGNS LOCATION LH & RH Front Top Surface of Mower Deck PART NO. 103-2248 LOCATION Steering ConsoleLOCATION Under Belt Shields LOCATION On Intake Screen Below Fuel Tank2.3 FUEL SYSTEM 2. SPECIFICATIONS2.1 MODEL NUMBER TR23KC 2.2 ENGINE 2.4 ELECTRICAL SYSTEM2.9 MOWER DECK 2.10 DIMENSIONS2.8 TIRES 2.11 TORQUE REQUIREMENTS3. ASSEMBLY INSTRUCTIONS 3.1 Uncrate tractor and mower deck 3.2 SERVICE BATTERYThe machine is shipped with a filled lead acid battery 3.5 INSTALL DRIVE WHEELS 3.3 INSTALL SEAT3.4 INSTALL REAR STEERING WHEEL 3.6 INSTALL HANDLE BARHARDWARE AND SUPPORT PIN LOCATION FOR DECK SUPPORT FRAME 4. CONTROLS IDLER PULLEY KIT AND LOCATION3.9 POSITION DISCHARGE CHUTE NOTE Do Not tow machine or transmission damage may result 5.2 MOWING 5. OPERATION INSTRUCTIONS5.1 PRE-START DRIVE WHEEL RELEASE LEVER5.3 TRANSPORTING 6. MAINTENANCE & ADJUSTMENTS 6.1 PERIODIC MAINTENANCE6.1.3 Clean transmission cooling compartment Service Interval Daily 6.1.2 Clean engine air cooling systemClean all debris from around the engine and transmission daily 6.1.4 Clean grass build-up under mower deck and check mower bladesBLADE BOLT INSTALLATION DO NOT USE WRENCH HEREb Loosen retaining clips and remove air cleaner compartment cover 6.1.6 Check for loose hardware Service Interval Daily6.1.7 Service air cleaner Service Interval 50 hrs More often under severe conditionsb Inflate tires to pressures specified in Section 2.8 Specifications 6.1.9 Check hydraulic oil level Service Interval 40 hrs6.1.10 Check tire pressures Service Interval 40 hrs 6.1.11 Check battery charge Service Interval MonthlyCASTER WHEEL ASSEMBLY LUBRICATION CHARTSERVICE FITTING LOCATIONS6.1.17 Lubrication of steering yoke pivot Service Interval Monthly 6.1.15 Remove engine shrouds and clean cooling fins6.1.16 Change fuel filter Service Interval As Required 6.1.18 Check spark plugs Service Interval 160 hrsRefer to Section 6.2.12 for inspection and adjustment procedures 6.1.19.2 Change hydraulic oil Service Interval Yearly6.1.20 Inspect Electric clutch gap Service Interval 250 hrs 6.1.22 Wheel hub, slotted nut torque specification6.2 ADJUSTMENTS Torque to 40-45 ft-lbs. 54-61 N-m, or loss of roller may result CUTTING HEIGHT ADJUSTMENTANTI-SCALP ROLLER BOLT INSTALLATION ANTI-SCALP ROLLER AND 6.2.3 Mower deck drive belt No adjustment necessaryPage NEUTRAL CENTERING DEVICE ADJUSTMENT PARKING BRAKE QUADRANT ADJUSTMENTBRAKE CONTROL LINK AND SPRING ADJUSTMENT PARKING BRAKE NEUTRAL LOCKOUT ADJUSTMENT MOTION CONTROL LINKAGE ADJUSTMENT SEAT SWITCH ADJUSTMENTELECTRIC CLUTCH ADJUSTMENT ARMREST ADJUSTMENT THROTTLE TENSIONArmrest Adjustment Tab Rotate ¼ Turn 7. WASTE DISPOSAL 8. TROUBLE SHOOTING7.2 BATTERY DISPOSAL 7.1 MOTOR OIL DISPOSALENGINE TROUBLESHOOTING ENGINE TROUBLESHOOTING TABLEPROBLEM 9. WIRING DIAGRAMS Engine Deck Wiring DiagramConsole Wiring Diagram 10.Limited Warranty Exmark Turf Equipment Page LAZER Z HP MICRO-MULCH ACCESSORYLAZER Z LAZER Z XP