Exmark FMD 524, FMD 604 manual Controls, Idler Pulley Kit And Location, Position Discharge Chute

Contents For Turf Ranger Serial Nos. 440,000 & Higher and FMD524 & FMD604 Serial Nos. 440,000 & HigherPage How the Program Works EXMARK PARTS PLUS PROGRAMEFFECTIVE DATE September 1 Program OPERATORS MANUAL TABLE OF CONTENTS SAFETYSPECIFICATIONS ASSEMBLY INSTRUCTIONS1.SAFETY 1.1 SAFETY ALERT SYMBOLATTENTION! BECOME ALERT YOUR SAFETY IS INVOLVED 1.2 TRAININGDANGER DANGER 1.4 OPERATION SAFE ZONE FOR MOWING G0083a Before checking, cleaning, or working on the mower a Before refueling b Before making height adjustmentsc When parking inside a building c Disconnect battery cables in the reverse order after starting1.5 MAINTENANCE AND STORAGE 1.6 SAFETY SIGNS PART NO. 103-2248 LOCATION Steering Console LOCATION Under Belt ShieldsLOCATION LH & RH Front Top Surface of Mower Deck LOCATION On Intake Screen Below Fuel Tank2. SPECIFICATIONS 2.1 MODEL NUMBER TR23KC 2.2 ENGINE2.3 FUEL SYSTEM 2.4 ELECTRICAL SYSTEM2.10 DIMENSIONS 2.8 TIRES2.9 MOWER DECK 2.11 TORQUE REQUIREMENTSThe machine is shipped with a filled lead acid battery 3. ASSEMBLY INSTRUCTIONS3.1 Uncrate tractor and mower deck 3.2 SERVICE BATTERY 3.3 INSTALL SEAT 3.4 INSTALL REAR STEERING WHEEL3.5 INSTALL DRIVE WHEELS 3.6 INSTALL HANDLE BARHARDWARE AND SUPPORT PIN LOCATION FOR DECK SUPPORT FRAME 3.9 POSITION DISCHARGE CHUTE 4. CONTROLSIDLER PULLEY KIT AND LOCATION NOTE Do Not tow machine or transmission damage may result 5. OPERATION INSTRUCTIONS 5.1 PRE-START5.2 MOWING DRIVE WHEEL RELEASE LEVER5.3 TRANSPORTING 6. MAINTENANCE & ADJUSTMENTS 6.1 PERIODIC MAINTENANCE6.1.2 Clean engine air cooling system Clean all debris from around the engine and transmission daily6.1.3 Clean transmission cooling compartment Service Interval Daily 6.1.4 Clean grass build-up under mower deck and check mower bladesBLADE BOLT INSTALLATION DO NOT USE WRENCH HERE6.1.6 Check for loose hardware Service Interval Daily 6.1.7 Service air cleaner Service Interval 50 hrsb Loosen retaining clips and remove air cleaner compartment cover More often under severe conditions6.1.9 Check hydraulic oil level Service Interval 40 hrs 6.1.10 Check tire pressures Service Interval 40 hrsb Inflate tires to pressures specified in Section 2.8 Specifications 6.1.11 Check battery charge Service Interval MonthlyLUBRICATION CHART SERVICECASTER WHEEL ASSEMBLY FITTING LOCATIONS6.1.15 Remove engine shrouds and clean cooling fins 6.1.16 Change fuel filter Service Interval As Required6.1.17 Lubrication of steering yoke pivot Service Interval Monthly 6.1.18 Check spark plugs Service Interval 160 hrs6.1.19.2 Change hydraulic oil Service Interval Yearly 6.1.20 Inspect Electric clutch gap Service Interval 250 hrsRefer to Section 6.2.12 for inspection and adjustment procedures 6.1.22 Wheel hub, slotted nut torque specification6.2 ADJUSTMENTS CUTTING HEIGHT ADJUSTMENT ANTI-SCALP ROLLER BOLT INSTALLATION ANTI-SCALP ROLLER ANDTorque to 40-45 ft-lbs. 54-61 N-m, or loss of roller may result 6.2.3 Mower deck drive belt No adjustment necessaryPage BRAKE CONTROL LINK AND SPRING ADJUSTMENT NEUTRAL CENTERING DEVICE ADJUSTMENTPARKING BRAKE QUADRANT ADJUSTMENT PARKING BRAKE NEUTRAL LOCKOUT ADJUSTMENT ELECTRIC CLUTCH ADJUSTMENT MOTION CONTROL LINKAGE ADJUSTMENTSEAT SWITCH ADJUSTMENT Armrest Adjustment Tab Rotate ¼ Turn ARMREST ADJUSTMENTTHROTTLE TENSION 8. TROUBLE SHOOTING 7.2 BATTERY DISPOSAL7. WASTE DISPOSAL 7.1 MOTOR OIL DISPOSALPROBLEM ENGINE TROUBLESHOOTINGENGINE TROUBLESHOOTING TABLE Console Wiring Diagram 9. WIRING DIAGRAMSEngine Deck Wiring Diagram 10.Limited Warranty Exmark Turf Equipment Page MICRO-MULCH ACCESSORY LAZER ZLAZER Z HP LAZER Z XP