Exmark FMD 524, FMD 604 manual Controls, Idler Pulley Kit And Location, Position Discharge Chute

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IDLER PULLEY KIT AND LOCATION

Locate two holes along the back center section of the mower deck. Install the stationary idler and related parts in the left hand hole location as shown in Figure

3.See the belt routing decal on deck. Be sure the coned end of the disc spring is against the head of the bolt as illustrated (See Figure 3).

3.9POSITION DISCHARGE CHUTE:4.CONTROLSManual backgroundManual background 3/8 WHIZLOCK NUT

3/8 HEX CAPManual background

SCREW

FIGURE 3

IDLER PULLEY KIT AND LOCATION

3.8.7Install mower deck drive belt.

NOTE: Make sure to use proper belt for your deck. The belt (Part #1-543523) that is installed on the unit is for 60”decks only. For 52” decks, the belt (Part #1- 543749) from the bolt bag must be used. Refer to belt routing decal on deck. Slip belt between clutch drive sheave and drive wheel release rod (make sure belt is in the sheave groove).

Install the deck drive belt around the clutch. Refer to belt routing decal. Be sure belt is in the clutch drive sheave groove. Place the other end of the belt into the V- groove of the stationary idler, move the spring loaded idler outward and route the belt around the inside of the spring loaded idler. Position the belt into the V- groove of the mower deck drive sheave. Carefully release the spring loaded idler. Install the center belt shield.

3.8.8Adjust cutting height of deck and anti-scalp rollers. (See Section 6.2.1.)

3.9POSITION DISCHARGE CHUTE:

Loosen two (2) 5/16” nyloc nuts attaching discharge chute. Lower the discharge chute into position. Retighten nyloc nuts until chute is snug but can pivot freely.

3.10SERVICE ENGINE: See Engine Operator's Manual.

4.CONTROLS

Familiarize yourself with all controls before operating the mower.

4.1Steering Handle Bar: Located in center of steering console in front of operator’s seat. During forward operation of the machine, movement of the steering handle to the right will cause the machine to turn to the right and vice versa. The steering system is chain connected from the steering shaft sprocket to the yoke sprocket. The chain has two adjustable connectors.

4.2Motion Control Pedal: Located on the right side of steering console. The foot pedal controls the forward and reverse operation with foot motion. To increase forward speed press front pedal down until desired speed is obtained, to increase reverse speed press back pedal down until desired speed is obtained. Movement of the front pedal down will cause the machine to go forward. To stop forward travel, remove foot from pedal. The neutral centering device moves the motion pedal back to the neutral position.

For reverse motion, place foot heel on the rear pedal pad and press downward. Remove foot from pedal to stop reverse motion. The pedal automatically returns to neutral. When parking brake is engaged, the motion control pedal can be moved but will not function.

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Contents For Turf Ranger Serial Nos. 440,000 & Higher and FMD524 & FMD604 Serial Nos. 440,000 & HigherPage How the Program Works EXMARK PARTS PLUS PROGRAMEFFECTIVE DATE September 1 Program OPERATORS MANUAL TABLE OF CONTENTS SAFETYSPECIFICATIONS ASSEMBLY INSTRUCTIONS1.SAFETY 1.1 SAFETY ALERT SYMBOLATTENTION! BECOME ALERT YOUR SAFETY IS INVOLVED 1.2 TRAININGDANGER DANGER 1.4 OPERATION SAFE ZONE FOR MOWING G0083a Before checking, cleaning, or working on the mower a Before refueling b Before making height adjustmentsc When parking inside a building c Disconnect battery cables in the reverse order after starting1.5 MAINTENANCE AND STORAGE 1.6 SAFETY SIGNS PART NO. 103-2248 LOCATION Steering Console LOCATION Under Belt ShieldsLOCATION LH & RH Front Top Surface of Mower Deck LOCATION On Intake Screen Below Fuel Tank2. SPECIFICATIONS 2.1 MODEL NUMBER TR23KC 2.2 ENGINE2.3 FUEL SYSTEM 2.4 ELECTRICAL SYSTEM2.10 DIMENSIONS 2.8 TIRES2.9 MOWER DECK 2.11 TORQUE REQUIREMENTSThe machine is shipped with a filled lead acid battery 3. ASSEMBLY INSTRUCTIONS3.1 Uncrate tractor and mower deck 3.2 SERVICE BATTERY 3.3 INSTALL SEAT 3.4 INSTALL REAR STEERING WHEEL3.5 INSTALL DRIVE WHEELS 3.6 INSTALL HANDLE BARHARDWARE AND SUPPORT PIN LOCATION FOR DECK SUPPORT FRAME 3.9 POSITION DISCHARGE CHUTE 4. CONTROLSIDLER PULLEY KIT AND LOCATION NOTE Do Not tow machine or transmission damage may result 5. OPERATION INSTRUCTIONS 5.1 PRE-START5.2 MOWING DRIVE WHEEL RELEASE LEVER5.3 TRANSPORTING 6. MAINTENANCE & ADJUSTMENTS 6.1 PERIODIC MAINTENANCE6.1.2 Clean engine air cooling system Clean all debris from around the engine and transmission daily6.1.3 Clean transmission cooling compartment Service Interval Daily 6.1.4 Clean grass build-up under mower deck and check mower bladesBLADE BOLT INSTALLATION DO NOT USE WRENCH HERE6.1.6 Check for loose hardware Service Interval Daily 6.1.7 Service air cleaner Service Interval 50 hrsb Loosen retaining clips and remove air cleaner compartment cover More often under severe conditions6.1.9 Check hydraulic oil level Service Interval 40 hrs 6.1.10 Check tire pressures Service Interval 40 hrsb Inflate tires to pressures specified in Section 2.8 Specifications 6.1.11 Check battery charge Service Interval MonthlyLUBRICATION CHART SERVICECASTER WHEEL ASSEMBLY FITTING LOCATIONS6.1.15 Remove engine shrouds and clean cooling fins 6.1.16 Change fuel filter Service Interval As Required6.1.17 Lubrication of steering yoke pivot Service Interval Monthly 6.1.18 Check spark plugs Service Interval 160 hrs6.1.19.2 Change hydraulic oil Service Interval Yearly 6.1.20 Inspect Electric clutch gap Service Interval 250 hrsRefer to Section 6.2.12 for inspection and adjustment procedures 6.1.22 Wheel hub, slotted nut torque specification6.2 ADJUSTMENTS CUTTING HEIGHT ADJUSTMENT ANTI-SCALP ROLLER BOLT INSTALLATION ANTI-SCALP ROLLER ANDTorque to 40-45 ft-lbs. 54-61 N-m, or loss of roller may result 6.2.3 Mower deck drive belt No adjustment necessaryPage BRAKE CONTROL LINK AND SPRING ADJUSTMENT NEUTRAL CENTERING DEVICE ADJUSTMENTPARKING BRAKE QUADRANT ADJUSTMENT PARKING BRAKE NEUTRAL LOCKOUT ADJUSTMENT ELECTRIC CLUTCH ADJUSTMENT MOTION CONTROL LINKAGE ADJUSTMENTSEAT SWITCH ADJUSTMENT Armrest Adjustment Tab Rotate ¼ Turn ARMREST ADJUSTMENTTHROTTLE TENSION 8. TROUBLE SHOOTING 7.2 BATTERY DISPOSAL7. WASTE DISPOSAL 7.1 MOTOR OIL DISPOSALPROBLEM ENGINE TROUBLESHOOTINGENGINE TROUBLESHOOTING TABLE Console Wiring Diagram 9. WIRING DIAGRAMSEngine Deck Wiring Diagram 10.Limited Warranty Exmark Turf Equipment Page MICRO-MULCH ACCESSORY LAZER ZLAZER Z HP LAZER Z XP