Exmark FMD 604, FMD 524 manual

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Contents Serial Nos. 440,000 & Higher For Turf Ranger Serial Nos. 440,000 & Higher and FMD524 & FMD604Page EFFECTIVE DATE September 1 Program EXMARK PARTS PLUS PROGRAMHow the Program Works OPERATORS MANUAL ASSEMBLY INSTRUCTIONS TABLE OF CONTENTSSAFETY SPECIFICATIONS1.2 TRAINING 1.SAFETY1.1 SAFETY ALERT SYMBOL ATTENTION! BECOME ALERT YOUR SAFETY IS INVOLVEDDANGER DANGER 1.4 OPERATION G0083 SAFE ZONE FOR MOWINGc Disconnect battery cables in the reverse order after starting a Before checking, cleaning, or working on the mowera Before refueling b Before making height adjustments c When parking inside a building1.5 MAINTENANCE AND STORAGE 1.6 SAFETY SIGNS LOCATION On Intake Screen Below Fuel Tank PART NO. 103-2248 LOCATION Steering ConsoleLOCATION Under Belt Shields LOCATION LH & RH Front Top Surface of Mower Deck2.4 ELECTRICAL SYSTEM 2. SPECIFICATIONS2.1 MODEL NUMBER TR23KC 2.2 ENGINE 2.3 FUEL SYSTEM2.11 TORQUE REQUIREMENTS 2.10 DIMENSIONS2.8 TIRES 2.9 MOWER DECK3.1 Uncrate tractor and mower deck 3.2 SERVICE BATTERY 3. ASSEMBLY INSTRUCTIONSThe machine is shipped with a filled lead acid battery 3.6 INSTALL HANDLE BAR 3.3 INSTALL SEAT3.4 INSTALL REAR STEERING WHEEL 3.5 INSTALL DRIVE WHEELSHARDWARE AND SUPPORT PIN LOCATION FOR DECK SUPPORT FRAME IDLER PULLEY KIT AND LOCATION 4. CONTROLS3.9 POSITION DISCHARGE CHUTE NOTE Do Not tow machine or transmission damage may result DRIVE WHEEL RELEASE LEVER 5. OPERATION INSTRUCTIONS5.1 PRE-START 5.2 MOWING5.3 TRANSPORTING 6.1 PERIODIC MAINTENANCE 6. MAINTENANCE & ADJUSTMENTS6.1.4 Clean grass build-up under mower deck and check mower blades 6.1.2 Clean engine air cooling systemClean all debris from around the engine and transmission daily 6.1.3 Clean transmission cooling compartment Service Interval DailyDO NOT USE WRENCH HERE BLADE BOLT INSTALLATIONMore often under severe conditions 6.1.6 Check for loose hardware Service Interval Daily6.1.7 Service air cleaner Service Interval 50 hrs b Loosen retaining clips and remove air cleaner compartment cover6.1.11 Check battery charge Service Interval Monthly 6.1.9 Check hydraulic oil level Service Interval 40 hrs6.1.10 Check tire pressures Service Interval 40 hrs b Inflate tires to pressures specified in Section 2.8 SpecificationsFITTING LOCATIONS LUBRICATION CHARTSERVICE CASTER WHEEL ASSEMBLY6.1.18 Check spark plugs Service Interval 160 hrs 6.1.15 Remove engine shrouds and clean cooling fins6.1.16 Change fuel filter Service Interval As Required 6.1.17 Lubrication of steering yoke pivot Service Interval Monthly6.1.22 Wheel hub, slotted nut torque specification 6.1.19.2 Change hydraulic oil Service Interval Yearly6.1.20 Inspect Electric clutch gap Service Interval 250 hrs Refer to Section 6.2.12 for inspection and adjustment procedures6.2 ADJUSTMENTS 6.2.3 Mower deck drive belt No adjustment necessary CUTTING HEIGHT ADJUSTMENTANTI-SCALP ROLLER BOLT INSTALLATION ANTI-SCALP ROLLER AND Torque to 40-45 ft-lbs. 54-61 N-m, or loss of roller may resultPage PARKING BRAKE QUADRANT ADJUSTMENT NEUTRAL CENTERING DEVICE ADJUSTMENTBRAKE CONTROL LINK AND SPRING ADJUSTMENT PARKING BRAKE NEUTRAL LOCKOUT ADJUSTMENT SEAT SWITCH ADJUSTMENT MOTION CONTROL LINKAGE ADJUSTMENTELECTRIC CLUTCH ADJUSTMENT THROTTLE TENSION ARMREST ADJUSTMENTArmrest Adjustment Tab Rotate ¼ Turn 7.1 MOTOR OIL DISPOSAL 8. TROUBLE SHOOTING7.2 BATTERY DISPOSAL 7. WASTE DISPOSALENGINE TROUBLESHOOTING TABLE ENGINE TROUBLESHOOTINGPROBLEM Engine Deck Wiring Diagram 9. WIRING DIAGRAMSConsole Wiring Diagram 10.Limited Warranty Exmark Turf Equipment Page LAZER Z XP MICRO-MULCH ACCESSORYLAZER Z LAZER Z HP