Exmark FMD 604, FMD 524 manual Exmark Parts Plus Program, EFFECTIVE DATE September 1 Program

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EXMARK PARTS PLUS® PROGRAM

EXMARK PARTS PLUS® PROGRAM

EFFECTIVE DATE: September 1, 1995

Program

If your Exmark dealer does not have the Exmark part in stock, Exmark will get the parts to the dealer the next business day or the part will be FREE* Guaranteed!!

How the Program Works

1.If dealer does not have part in stock for a "down" unit at the time of request by customer, the dealer contacts his distributor by 1:00 p.m., local time, and requests Exmark Parts Plus® shipment of six (6) line items or less.

2.Distributor ships part(s) to dealer or customer, as requested by dealer, same day, overnight UPS Distributor bills dealer for part and freight charges where applicable.

3.If distributor does not have the part(s) in stock to satisfy Exmark Parts Plus® order, he contacts Exmark by 3:00 p.m., central time, with an Exmark Parts Plus® order of six (6) line items or less.

4.If order is received by 3:00 p.m. central time, Exmark ships part(s) direct to dealer or customer, as requested by distributor, same day, overnight UPS, Exmark bills the distributor for parts and shipping charges, where applicable.

5.The customer pays for the part and freight if it is shipped under the Exmark Parts Plus® and if it arrives in accordance to the program.

6.Who pays for the part and freight if it fails to arrive overnight in accordance to the program?

A.Under any circumstance the customer does not pay.

B.If the part does not arrive overnight due to:

1.The dealer not submitting the Exmark Parts Plus® order to his Exmark distributor by 1:00 p.m., the dealer pays for the part and freight.

2.The Distributor being unable to ship the part the same day or not submitting the Exmark Parts Plus® order to Exmark by 3:00 p.m., central time, the Distributor pays for the part and freight.

3.Exmark being unable to ship the part and the Exmark parts order is received by 3:00 p.m., central time, Exmark pays for the part and freight.

4.If the part does not arrive overnight due to the shipper (UPS), the shipper pays for the freight and Exmark pays for the part.

The following restrictions apply -- The Exmark Parts Plus® Program is available only through participating Exmark Dealers and applies only to orders submitted on this program Monday through Thursday. Parts Plus service is available only in the 48 contiguous United States. UPS has initiated a Saturday delivery program to many areas of the continental United States and can be requested for an overnight shipment on Friday to be delivered Saturday. The next day air charge, plus the Saturday delivery fee will be the responsibility of the purchaser. Exmark Mfg. will assume no responsibility for Saturday delivery shipments. To qualify, all Exmark Parts Plus® orders must be received by Exmark by 3:00 p.m., central time. Orders must be six (6) line items or less. Exclusions from the Exmark Parts Plus® Program are: Any wholegood or accessory in its entirety, engines and engine replacement parts, 5-speed Peerless transmissions and 5-speed transaxles, hydraulic or hydrostatic wheel motors, cutter decks and engine decks or any item exceeding United Parcel Service size and weight restrictions.

Due to UPS restrictions, aerosol spray paint is considered a hazardous material and cannot be shipped via UPS next day or Second Day Air.

Exmark Manufacturing stocks a limited supply of parts for transaxles, pumps and wheel motors. These parts can be ordered for Next Day Air shipment but will not be guaranteed per the Parts Plus Program.

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Contents Serial Nos. 440,000 & Higher For Turf Ranger Serial Nos. 440,000 & Higher and FMD524 & FMD604Page EXMARK PARTS PLUS PROGRAM EFFECTIVE DATE September 1 ProgramHow the Program Works OPERATORS MANUAL ASSEMBLY INSTRUCTIONS TABLE OF CONTENTSSAFETY SPECIFICATIONS1.2 TRAINING 1.SAFETY1.1 SAFETY ALERT SYMBOL ATTENTION! BECOME ALERT YOUR SAFETY IS INVOLVEDDANGER DANGER 1.4 OPERATION G0083 SAFE ZONE FOR MOWINGc Disconnect battery cables in the reverse order after starting a Before checking, cleaning, or working on the mowera Before refueling b Before making height adjustments c When parking inside a building1.5 MAINTENANCE AND STORAGE 1.6 SAFETY SIGNS LOCATION On Intake Screen Below Fuel Tank PART NO. 103-2248 LOCATION Steering ConsoleLOCATION Under Belt Shields LOCATION LH & RH Front Top Surface of Mower Deck2.4 ELECTRICAL SYSTEM 2. SPECIFICATIONS2.1 MODEL NUMBER TR23KC 2.2 ENGINE 2.3 FUEL SYSTEM2.11 TORQUE REQUIREMENTS 2.10 DIMENSIONS2.8 TIRES 2.9 MOWER DECK3. ASSEMBLY INSTRUCTIONS 3.1 Uncrate tractor and mower deck 3.2 SERVICE BATTERYThe machine is shipped with a filled lead acid battery 3.6 INSTALL HANDLE BAR 3.3 INSTALL SEAT3.4 INSTALL REAR STEERING WHEEL 3.5 INSTALL DRIVE WHEELSHARDWARE AND SUPPORT PIN LOCATION FOR DECK SUPPORT FRAME 4. CONTROLS IDLER PULLEY KIT AND LOCATION3.9 POSITION DISCHARGE CHUTE NOTE Do Not tow machine or transmission damage may result DRIVE WHEEL RELEASE LEVER 5. OPERATION INSTRUCTIONS5.1 PRE-START 5.2 MOWING5.3 TRANSPORTING 6.1 PERIODIC MAINTENANCE 6. MAINTENANCE & ADJUSTMENTS6.1.4 Clean grass build-up under mower deck and check mower blades 6.1.2 Clean engine air cooling systemClean all debris from around the engine and transmission daily 6.1.3 Clean transmission cooling compartment Service Interval DailyDO NOT USE WRENCH HERE BLADE BOLT INSTALLATIONMore often under severe conditions 6.1.6 Check for loose hardware Service Interval Daily6.1.7 Service air cleaner Service Interval 50 hrs b Loosen retaining clips and remove air cleaner compartment cover6.1.11 Check battery charge Service Interval Monthly 6.1.9 Check hydraulic oil level Service Interval 40 hrs6.1.10 Check tire pressures Service Interval 40 hrs b Inflate tires to pressures specified in Section 2.8 SpecificationsFITTING LOCATIONS LUBRICATION CHARTSERVICE CASTER WHEEL ASSEMBLY6.1.18 Check spark plugs Service Interval 160 hrs 6.1.15 Remove engine shrouds and clean cooling fins6.1.16 Change fuel filter Service Interval As Required 6.1.17 Lubrication of steering yoke pivot Service Interval Monthly6.1.22 Wheel hub, slotted nut torque specification 6.1.19.2 Change hydraulic oil Service Interval Yearly6.1.20 Inspect Electric clutch gap Service Interval 250 hrs Refer to Section 6.2.12 for inspection and adjustment procedures6.2 ADJUSTMENTS 6.2.3 Mower deck drive belt No adjustment necessary CUTTING HEIGHT ADJUSTMENTANTI-SCALP ROLLER BOLT INSTALLATION ANTI-SCALP ROLLER AND Torque to 40-45 ft-lbs. 54-61 N-m, or loss of roller may resultPage NEUTRAL CENTERING DEVICE ADJUSTMENT PARKING BRAKE QUADRANT ADJUSTMENTBRAKE CONTROL LINK AND SPRING ADJUSTMENT PARKING BRAKE NEUTRAL LOCKOUT ADJUSTMENT MOTION CONTROL LINKAGE ADJUSTMENT SEAT SWITCH ADJUSTMENTELECTRIC CLUTCH ADJUSTMENT ARMREST ADJUSTMENT THROTTLE TENSIONArmrest Adjustment Tab Rotate ¼ Turn 7.1 MOTOR OIL DISPOSAL 8. TROUBLE SHOOTING7.2 BATTERY DISPOSAL 7. WASTE DISPOSALENGINE TROUBLESHOOTING ENGINE TROUBLESHOOTING TABLEPROBLEM 9. WIRING DIAGRAMS Engine Deck Wiring DiagramConsole Wiring Diagram 10.Limited Warranty Exmark Turf Equipment Page LAZER Z XP MICRO-MULCH ACCESSORYLAZER Z LAZER Z HP
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