Exmark FMD 524, FMD 604 PART NO. 103-2248 LOCATION Steering Console, LOCATION Under Belt Shields

Page 14

PART NO. 103-2248 LOCATION: Steering Console

PART NO. 98-5954

LOCATION: Under Belt Shields

PART NO. 1-403005

LOCATION: LH & RH Front Top

Surface of Mower Deck

PART NO. 1-543620

LOCATION: On Intake Screen Below Fuel Tank

PART NO. 1-323540

LOCATION: Front of Mower Deck, Top Surface

PART NO. 1-543896

LOCATION: Under Engine Deck on

Wood Blocks for Shipping

- 9 -

Image 14

Contents For Turf Ranger Serial Nos. 440,000 & Higher and FMD524 & FMD604 Serial Nos. 440,000 & HigherPage How the Program Works EXMARK PARTS PLUS PROGRAMEFFECTIVE DATE September 1 Program OPERATORS MANUAL SPECIFICATIONS TABLE OF CONTENTSSAFETY ASSEMBLY INSTRUCTIONSATTENTION! BECOME ALERT YOUR SAFETY IS INVOLVED 1.SAFETY1.1 SAFETY ALERT SYMBOL 1.2 TRAININGDANGER DANGER 1.4 OPERATION SAFE ZONE FOR MOWING G0083c When parking inside a building a Before checking, cleaning, or working on the mowera Before refueling b Before making height adjustments c Disconnect battery cables in the reverse order after starting1.5 MAINTENANCE AND STORAGE 1.6 SAFETY SIGNS LOCATION LH & RH Front Top Surface of Mower Deck PART NO. 103-2248 LOCATION Steering ConsoleLOCATION Under Belt Shields LOCATION On Intake Screen Below Fuel Tank2.3 FUEL SYSTEM 2. SPECIFICATIONS2.1 MODEL NUMBER TR23KC 2.2 ENGINE 2.4 ELECTRICAL SYSTEM2.9 MOWER DECK 2.10 DIMENSIONS2.8 TIRES 2.11 TORQUE REQUIREMENTSThe machine is shipped with a filled lead acid battery 3. ASSEMBLY INSTRUCTIONS3.1 Uncrate tractor and mower deck 3.2 SERVICE BATTERY 3.5 INSTALL DRIVE WHEELS 3.3 INSTALL SEAT3.4 INSTALL REAR STEERING WHEEL 3.6 INSTALL HANDLE BARHARDWARE AND SUPPORT PIN LOCATION FOR DECK SUPPORT FRAME 3.9 POSITION DISCHARGE CHUTE 4. CONTROLSIDLER PULLEY KIT AND LOCATION NOTE Do Not tow machine or transmission damage may result 5.2 MOWING 5. OPERATION INSTRUCTIONS5.1 PRE-START DRIVE WHEEL RELEASE LEVER5.3 TRANSPORTING 6. MAINTENANCE & ADJUSTMENTS 6.1 PERIODIC MAINTENANCE6.1.3 Clean transmission cooling compartment Service Interval Daily 6.1.2 Clean engine air cooling systemClean all debris from around the engine and transmission daily 6.1.4 Clean grass build-up under mower deck and check mower bladesBLADE BOLT INSTALLATION DO NOT USE WRENCH HEREb Loosen retaining clips and remove air cleaner compartment cover 6.1.6 Check for loose hardware Service Interval Daily6.1.7 Service air cleaner Service Interval 50 hrs More often under severe conditionsb Inflate tires to pressures specified in Section 2.8 Specifications 6.1.9 Check hydraulic oil level Service Interval 40 hrs6.1.10 Check tire pressures Service Interval 40 hrs 6.1.11 Check battery charge Service Interval MonthlyCASTER WHEEL ASSEMBLY LUBRICATION CHARTSERVICE FITTING LOCATIONS6.1.17 Lubrication of steering yoke pivot Service Interval Monthly 6.1.15 Remove engine shrouds and clean cooling fins6.1.16 Change fuel filter Service Interval As Required 6.1.18 Check spark plugs Service Interval 160 hrsRefer to Section 6.2.12 for inspection and adjustment procedures 6.1.19.2 Change hydraulic oil Service Interval Yearly6.1.20 Inspect Electric clutch gap Service Interval 250 hrs 6.1.22 Wheel hub, slotted nut torque specification6.2 ADJUSTMENTS Torque to 40-45 ft-lbs. 54-61 N-m, or loss of roller may result CUTTING HEIGHT ADJUSTMENTANTI-SCALP ROLLER BOLT INSTALLATION ANTI-SCALP ROLLER AND 6.2.3 Mower deck drive belt No adjustment necessaryPage BRAKE CONTROL LINK AND SPRING ADJUSTMENT NEUTRAL CENTERING DEVICE ADJUSTMENTPARKING BRAKE QUADRANT ADJUSTMENT PARKING BRAKE NEUTRAL LOCKOUT ADJUSTMENT ELECTRIC CLUTCH ADJUSTMENT MOTION CONTROL LINKAGE ADJUSTMENTSEAT SWITCH ADJUSTMENT Armrest Adjustment Tab Rotate ¼ Turn ARMREST ADJUSTMENTTHROTTLE TENSION 7. WASTE DISPOSAL 8. TROUBLE SHOOTING7.2 BATTERY DISPOSAL 7.1 MOTOR OIL DISPOSALPROBLEM ENGINE TROUBLESHOOTINGENGINE TROUBLESHOOTING TABLE Console Wiring Diagram 9. WIRING DIAGRAMSEngine Deck Wiring Diagram 10.Limited Warranty Exmark Turf Equipment Page LAZER Z HP MICRO-MULCH ACCESSORYLAZER Z LAZER Z XP