Exmark 000 & higher, 920 manual Recommended Maintenance Schedules

Page 24

Maintenance

Maintenance

Note: Determine the left and right sides of the machine from the normal operating position.

WARNING

While maintenance or adjustments are being made, someone could start the engine. Accidental starting of the engine could seriously injure you or other bystanders.

Remove the key from the ignition switch, engage parking brake, and pull the wire(s) off the spark plug(s) before you do any maintenance. Also push the wire(s) aside so it does not accidentally contact the spark plug(s).

WARNING

The engine can become very hot. Touching a hot engine can cause severe burns.

Allow the engine to cool completely before service or making repairs around the engine area.

Recommended Maintenance Schedule(s)

Maintenance Service

Maintenance Procedure

Interval

 

 

 

 

 

After the first 5 hours

Change the engine oil.

 

 

After the first 100 hours

• Check the wheel hub torque specification.

• Check the wheel lug nuts.

 

 

 

 

After the first 250 hours

Change the hydraulic filter and fluid.

 

 

 

• Check the engine oil level.

 

Check the mower blades.

 

• Check the safety interlock system.

Before each use or daily

Check for loose hardware.

 

• Clean the engine and exhaust system area.

 

• Clean the grass and debris build-up from the machine and cutting deck.

 

• Clean the grass build-up from under the deck.

 

 

Every 40 hours

• Check the hydraulic oil level.

• Check the condition of the belts.

 

 

 

Every 50 hours

• Check the tire pressures.

• Check spark arrester (if equipped).

 

 

 

 

Every 80 hours

Remove engine shrouds and clean cooling fins.

 

 

 

Every 100 hours

Change the engine oil. (May need more often under severe conditions.)

 

 

 

Every 160 hours

Check the spark plugs.

 

 

 

Every 200 hours

Grease the lift linkage pivots.

 

 

 

• Replace the primary air cleaner element — check secondary air cleaner element; replace if

Every 250 hours

 

dirty. (May need more often under severe conditions. See the Engine manual for additional

 

 

information.)

 

 

 

• Replace the secondary air cleaner element. (May need more often under severe conditions.

 

 

See the Engine manual for additional information.)

Every 500 hours

Change the hydraulic filter and fluid (Every 250 hours/yearly if using Mobil 1 15W50)

 

• Check the wheel hub torque specification.

 

• Check the wheel lug nuts.

 

 

 

24

Image 24 Contents
Vantage California Introduction Contents Safety Safety Alert SymbolSafe Operating Practices TrainingSafety Operation Slope OperationMaintenance and Storage Safety Safety and Instructional Decals 116-0404 116-3267 116-3290 116-4270 116-4271 116-4298 116-1887 Specifications Model NumbersSystems Dimensions Torque RequirementsProduct Overview Operation ControlsMotion Control Levers Ignition Switch Choke ControlThrottle Control Front Reference/Speed Control BarPTO Engagement Switch Low Voltage IndicatorHour Meter Fuel Shut-Off ValvePre-Start Operating InstructionsOpen the Fuel Shut-Off Valve Starting the EngineDisengaging the PTO Stopping the EngineDriving the Machine Driving Forward Adjusting the Front Reference/Speed Control Bar Driving in ReverseOperating the Platform Operating the Machine with the Platform UpAdjusting the Cutting Height Operating the Machine with the Platform DownTransporting Transporting a UnitLoading a Unit Maintenance Recommended Maintenance SchedulesCheck Battery Charge Recommended Jump Starting ProcedureCheck Engine Oil Level Proposition 65 WarningRelease the Cushion for Rear Access Do Not jump start a weak battery if these conditions existCheck Mower Blades Remove key. Engage parking brakeCheck Safety Interlock System Service Air CleanerChecking the Safety Interlock System Check for Loose HardwareChange Engine Oil Check Hydraulic Oil LevelCheck Tire Pressures Check Condition Of BeltsLubrication Chart Lubricate Caster Wheel HubsCheck Spark Plugs Change Fuel FilterChange Hydraulic System Filter and Fluid LevelWheel Hub Nut Torque Specification Hydraulic System Air PurgeCheck Spark Arrester if equipped Thread Locking Adhesives Mobil HTS Grease Or Food-Grade Anti-seizeCopper-Based Anti-seize Dielectric GreaseAdjustments Deck LevelingOverall Height Adjustment Park Brake AdjustmentDeck Lift Handle Force Pump Drive Belt TensionElectric Clutch Adjustment Removing the ShimForward Speed Adjustment Motion Control Tracking Adjustment Adjust RH Motion Control Handle Position Caster Pivot Bearings Pre-Load Adjustment Clean Engine and Exhaust System AreaRemove Engine Shrouds and Clean Cooling Fins Clean Debris From MachineClean Grass Build-Up Under Deck Battery DisposalWaste Disposal Motor Oil DisposalTroubleshooting Problem Possible Cause Corrective ActionTroubleshooting Troubleshooting Schematics Electrical DiagramElectrical Schematic Hydraulic Diagram General Warranty Conditions and Products Covered Service Record Date Description of Work Done Service Done ByPage This page may be copied for personal use See EXMARK’S Complete Line of Accessories and Options
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