Exmark 920, 000 & higher manual Forward Speed Adjustment

Page 37

Maintenance

Figure 28

1. Brake mounting bolt

2. Shim

B.Using needle nose pliers, or by hand, take hold of the tab and remove the shim (Do Not discard the shim until proper clutch function has been confirmed).

C.Using a pneumatic line, blow out any debris from under the brake pole and around the brake spacers.

D.Re-torque each bolt (M6 x 1) to 10 ft-lb (13 N-m) +/-0.5 ft-lb (0.7 N-m).

E.Using a 0.010 inch thick feeler gauge, verify that a gap is present between the rotor and armature face on both sides of the brake pole as shown. (Due to the way the rotor and armature faces wear (peaks and valleys) it is sometimes difficult to measure the true gap.)

G011733

1

Figure 29

1.Feeler gauge

Figure 30

1.Feeler gauge

If the gap is less than 0.010 inch, then reinstall the shim and reference the Troubleshooting section.

If the gap is sufficient, proceed to the safety check in step F.

F.Perform the following safety check:

a.Sit on the seat and start the engine.

b.Make sure the blades Do Not engage with the PTO switch “off ” and the clutch disengaged.

If the clutch does not disengage, reinstall the shim and reference the Troubleshooting section.

c.Engage and disengage the PTO switch ten consecutive times to ensure the clutch is functioning properly. If the clutch does not engage properly, reference the Troubleshooting section.

Forward Speed Adjustment

1.Park the machine on a level surface.

2.Shut off engine and wait for all moving parts to stop. Engage parking brake.

3.Release and lower the rear cushion from the rear of the machine.

4.Place the front reference/speed control bar in the maximum forward position. See Adjusting the Front Reference/Speed Control Bar in Operation.

5.Push the RH control lever all the way forward to the front reference/speed control bar.

6.Loosen the jam nuts on the turnbuckle on the RH motion control (as viewed from the rear of the

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Image 37 Contents
Vantage California Introduction Contents Safety Alert Symbol SafetySafe Operating Practices TrainingSafety Slope Operation OperationMaintenance and Storage Safety Safety and Instructional Decals 116-0404 116-3267 116-3290 116-4270 116-4271 116-4298 116-1887 Model Numbers SpecificationsSystems Torque Requirements DimensionsControls Product Overview OperationMotion Control Levers Choke Control Ignition SwitchThrottle Control Front Reference/Speed Control BarLow Voltage Indicator PTO Engagement SwitchHour Meter Fuel Shut-Off ValveOperating Instructions Pre-StartOpen the Fuel Shut-Off Valve Starting the EngineStopping the Engine Disengaging the PTODriving the Machine Driving ForwardDriving in Reverse Adjusting the Front Reference/Speed Control BarOperating the Machine with the Platform Up Operating the PlatformOperating the Machine with the Platform Down Adjusting the Cutting HeightTransporting a Unit TransportingLoading a Unit Recommended Maintenance Schedules MaintenanceRecommended Jump Starting Procedure Check Battery ChargeCheck Engine Oil Level Proposition 65 WarningDo Not jump start a weak battery if these conditions exist Release the Cushion for Rear AccessRemove key. Engage parking brake Check Mower BladesService Air Cleaner Check Safety Interlock SystemChecking the Safety Interlock System Check for Loose HardwareCheck Hydraulic Oil Level Change Engine OilCheck Tire Pressures Check Condition Of BeltsLubricate Caster Wheel Hubs Lubrication ChartChange Fuel Filter Check Spark PlugsChange Hydraulic System Filter and Fluid LevelHydraulic System Air Purge Wheel Hub Nut Torque SpecificationCheck Spark Arrester if equipped Mobil HTS Grease Or Food-Grade Anti-seize Thread Locking Adhesives Copper-Based Anti-seize Dielectric GreaseDeck Leveling AdjustmentsPark Brake Adjustment Overall Height AdjustmentDeck Lift Handle Force Pump Drive Belt TensionRemoving the Shim Electric Clutch AdjustmentForward Speed Adjustment Motion Control Tracking Adjustment Adjust RH Motion Control Handle Position Clean Engine and Exhaust System Area Caster Pivot Bearings Pre-Load AdjustmentRemove Engine Shrouds and Clean Cooling Fins Clean Debris From MachineBattery Disposal Clean Grass Build-Up Under DeckWaste Disposal Motor Oil DisposalProblem Possible Cause Corrective Action TroubleshootingTroubleshooting Troubleshooting Electrical Diagram SchematicsElectrical Schematic Hydraulic Diagram General Warranty Conditions and Products Covered Date Description of Work Done Service Done By Service RecordPage This page may be copied for personal use See EXMARK’S Complete Line of Accessories and Options
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