Exmark LZDS manual Lubricate Motion Control Bronze Bushings, Drain Fuel Filter/Water Separator

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Maintenance

(bushings are located to the inside of the flange bearings).

Lubricate Motion Control Bronze Bushings

Service Interval: Every 160 hours

1.Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake.

2.Unhook seat latch and tilt seat up.

3.Lubricate bronze bushings on flange bearings securing the motion control arm shafts with a light oil or a spray type lubricant.

Drain Fuel Filter/Water Separator

Service Interval: Every 40 hours

1.Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake.

2.Place a drain pan under the fuel filter and loosen the drain plug approximately 1 turn.

3.Water should drain.

4.When fuel begins to flow from the filter, tighten the drain plug.

Important: Water or other contaminants in fuel can severely damage fuel pump and/or the other engine components.

Change Fuel Filter/Water Separator

Service Interval: Every 400 hours/Yearly (whichever comes first) (more often in dirty or dusty conditions).

DANGER

Use of improper components can result in system failure, fuel leakage and possible explosion.

Ensure that an Authorized Service Dealer replace the fuel filter and any components for the fuel system.

Use only approved fuel lines, hose clamps and fuel filters for high pressure systems.

Change Inline Fuel Filter

Service Interval: As required

An inline fuel filter is installed between the fuel tank and the fuel pump. Replace when necessary.

Replacement Filters

Exmark P/N 112-7836

Change Hydraulic System Filter

Service Interval: After the first 250 hours

Every 500 hours/Yearly (whichever comes first) thereafter

(Every 250 hours/Yearly if using Mobil 1 15W50)

Note: Use only Exmark P/N 103-2146.

1.Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake.

2.Raise seat.

3.Carefully clean area around filter. It is important that no dirt or contamination enter hydraulic system.

4.Unscrew filter to remove and allow oil to drain from reservoir.

Important: Before reinstalling new filter, fill it with Exmark Premium Hydro oil and apply a thin coat of oil on the surface of the rubber seal.

Turn filter clockwise until rubber seal contacts the filter adapter, then tighten the filter an additional 2/3 to 3/4 turn.

5.Fill reservoir as stated in Check Hydraulic Oil Level section.

Exmark Premium Hydro Oil is recommended. Refer to the chart for an acceptable alternative:

Hydro Oil

Change Interval

 

 

Exmark Premium Hydro

500 Hours

Oil (Preferred)

 

Mobil 1 15W50

250 Hours

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Contents Lazer Z DS-SERIES California Introduction Contents Safety Alert Symbol SafetySafe Operating Practices TrainingOperation Slope Operation Maintenance and Storage Using the Rollover Protection System RopsSafety Safety Safety and Instructional Decals 103-0223 103-0261 103-1798 103-2076 103-7218 107-2102 109-0872 109-1214 109-1215 109-1399 109-2219 109-2263 109-2264 109-2478 109-2951 109-3148 117-2718 19426-87881 19426-87903 107-9866 Model Numbers SpecificationsSystems Hydrostatic Ground Drive System SeatTires & Wheels Cutting DeckTorque Requirements DimensionsOperation Product OverviewControls Motion Control LeversTracking Adjustment Knob Ignition SwitchBrake Lever Hour MeterPre-Start Biodiesel Ready Operating InstructionsRaise the Rollover Protection System Rops Open the Fuel Shut-Off ValveDisengaging the PTO Engaging the PTOStopping the Engine Driving Forward Driving the MachineAdjusting the Anti-Scalp Rollers Adjusting the Cutting HeightTransporting a Unit TransportingLoading a Unit Operation Recommended Maintenance Schedules MaintenanceCheck Engine Oil Level Check Battery ChargeRecommended Jump Starting Procedure Engine Block of the Stalled Check Mower BladesCheck Rollover Protections Systems Roll Bar Pins Check Safety Interlock SystemService Air Cleaner Check Seat Belt Check Hydraulic Oil Level Change Engine Oil Check Tire Pressures Lubricate Grease Fittings Check Condition Of BeltsLubricate Caster Wheel Hubs Wheel Hub Slotted Nut Torque SpecificationLubricate Brake Handle Pivot Lubricate Brake Rod BushingsDrain Fuel Filter/Water Separator Lubricate Motion Control Bronze BushingsChange Fuel Filter/Water Separator Change Inline Fuel FilterChange Engine Coolant Check Engine Coolant LevelThread Locking Adhesives Check Spark Arrester if equippedCopper-Based Anti-seize Mobil HTS Grease Or Food-Grade Anti-seizeDielectric Grease Deck LevelingPump Drive Belt Tension Mule Drive Belt Tension AdjustmentDeck Belt Tension Parking Brake Adjustment Belt Guide AdjustmentAlternator Belt Tension Lever down Remove pin to adjust Disengaged Removing the Shim Electric Clutch AdjustmentMotion Control Linkage Adjustment Reverse Indicator AdjustmentBecause of the jumper wire being used. Run Caster Pivot Bearings Pre-Load Adjustment Motion Control Damper AdjustmentClean Engine and Exhaust System Area Clean Engine Cooling SystemClean the Radiator Clean Grass Build-Up Under Deck Clean Debris From MachineBattery Disposal Waste DisposalProblem Possible Cause Corrective Action TroubleshootingTroubleshooting Troubleshooting Electrical Diagram SchematicsElectrical Schematic Exmark Commercial Turf Equipment Page Date Description of Work Done Service Done By Service RecordPage This page may be copied for personal use See EXMARK’S Complete Line of Accessories and Options