Exmark LZDS manual Troubleshooting, Problem Possible Cause Corrective Action

Page 50

Troubleshooting

Troubleshooting

Important: It is essential that all operator safety mechanisms be connected and in proper operating condition prior to mower use.

When a problem occurs, do not overlook the simple causes. For example: starting problems could be caused by an empty fuel tank.

The following table lists some of the common causes of trouble. Do not attempt to service or replace major items or any items that call for special timing of adjustment procedures (such as valves, governor, etc.). Have this work done by your Engine Service Dealer.

Note: When disconnecting electrical connectors DO NOT pull on the wires to separate the connectors.

Problem

 

Possible Cause

 

Corrective Action

 

 

 

 

 

Starter does not crank

1.

PTO is engaged.

1.

Disengage the PTO.

 

2.

Parking brake is not engaged.

2.

Set the parking brake.

 

3.

Drive levers are not in neutral lock

3.

Ensure the drive levers are in the neutral

 

 

position.

 

lock position.

 

4.

Battery does not have a full charge.

4.

Charge the battery. See Check

 

 

 

 

Battery Charge and Recommended

 

 

 

 

Jump Starting Procedure sections in

 

 

 

 

Maintenance.

 

5.

Electrical connections are corroded, loose

5.

Check the electrical connections for

 

 

or faulty.

 

good contact. Clean connector terminals

 

 

 

 

thoroughly with electrical contact cleaner,

 

 

 

 

apply dielectric grease and reconnect.

 

6.

Fuse is blown.

6.

Replace the blown fuse.

 

7.

Relay or switch is defective.

7.

Contact an Authorized Service Dealer.

 

 

 

 

 

Engine will not start, starts hard, or fails to

1.

Fuel tank is empty.

1.

Fill the fuel tank.

keep running

2.

Fuel shutoff valve is closed.

2.

Open the fuel shutoff valve.

 

 

3.

Oil level in the crankcase is low.

3.

Add oil to the crankcase.

 

4.

The throttle is not in the correct position.

4.

Be sure the throttle control is midway

 

 

 

 

between the “SLOW” and “FAST”

 

 

 

 

positions.

 

5.

Dirt in fuel filter.

5.

Replace the fuel filter.

 

6.

Dirt, water, or stale fuel is in the fuel

6.

Contact an Authorized Service Dealer.

 

 

system.

 

 

 

7.

Air cleaner is dirty.

7.

Clean or replace the air cleaner element.

 

8.

Seat switch is not functioning properly.

8.

Check the seat switch indicator. Replace

 

 

 

 

seat if needed.

 

9.

Electrical connections are corroded, loose

9.

Check the electrical connections for

 

 

or faulty.

 

good contact. Clean connector terminals

 

 

 

 

thoroughly with electrical contact cleaner,

 

 

 

 

apply dielectric grease and reconnect.

 

10.

Relay or switch is defective.

10.

Contact an Authorized Service Dealer.

 

 

 

 

 

Engine loses power

1.

Engine load is excessive

1.

Reduce the ground speed.

 

2.

Air cleaner is dirty.

2.

Clean or replace the air cleaner element.

 

3.

Oil level in the crankcase is low.

3.

Add oil to the crankcase.

 

4.

Cooling fins and air passages for the

4.

Remove the obstructions from the cooling

 

 

engine are plugged.

 

fins and air passages.

 

5.

Vent hole in the fuel cap is plugged.

5.

Clean or replace the fuel cap.

 

6.

Dirt in fuel filter.

6.

Replace the fuel filter.

 

7.

Dirt, water, or stale fuel is in the fuel

7.

Contact an Authorized Service Dealer.

 

 

system.

 

 

 

 

 

 

 

50

Image 50
Contents Lazer Z DS-SERIES California Introduction Contents Safe Operating Practices SafetySafety Alert Symbol TrainingOperation Slope Operation Using the Rollover Protection System Rops Maintenance and StorageSafety Safety Safety and Instructional Decals 103-0223 103-0261 103-1798 103-2076 103-7218 107-2102 109-0872 109-1214 109-1215 109-1399 109-2219 109-2263 109-2264 109-2478 109-2951 109-3148 117-2718 19426-87881 19426-87903 107-9866 Systems SpecificationsModel Numbers Tires & Wheels SeatHydrostatic Ground Drive System Cutting DeckDimensions Torque RequirementsControls Product OverviewOperation Motion Control LeversBrake Lever Ignition SwitchTracking Adjustment Knob Hour MeterPre-Start Raise the Rollover Protection System Rops Operating InstructionsBiodiesel Ready Open the Fuel Shut-Off ValveStopping the Engine Engaging the PTODisengaging the PTO Driving the Machine Driving ForwardAdjusting the Cutting Height Adjusting the Anti-Scalp RollersLoading a Unit TransportingTransporting a Unit Operation Maintenance Recommended Maintenance SchedulesCheck Battery Charge Check Engine Oil LevelRecommended Jump Starting Procedure Check Mower Blades Engine Block of the StalledService Air Cleaner Check Safety Interlock SystemCheck Rollover Protections Systems Roll Bar Pins Check Seat BeltCheck Tire Pressures Change Engine OilCheck Hydraulic Oil Level Check Condition Of Belts Lubricate Grease FittingsLubricate Brake Handle Pivot Wheel Hub Slotted Nut Torque SpecificationLubricate Caster Wheel Hubs Lubricate Brake Rod BushingsChange Fuel Filter/Water Separator Lubricate Motion Control Bronze BushingsDrain Fuel Filter/Water Separator Change Inline Fuel FilterCheck Engine Coolant Level Change Engine CoolantCheck Spark Arrester if equipped Thread Locking AdhesivesDielectric Grease Mobil HTS Grease Or Food-Grade Anti-seizeCopper-Based Anti-seize Deck LevelingDeck Belt Tension Mule Drive Belt Tension AdjustmentPump Drive Belt Tension Alternator Belt Tension Belt Guide AdjustmentParking Brake Adjustment Lever down Remove pin to adjust Disengaged Electric Clutch Adjustment Removing the ShimReverse Indicator Adjustment Motion Control Linkage AdjustmentBecause of the jumper wire being used. Run Motion Control Damper Adjustment Caster Pivot Bearings Pre-Load AdjustmentClean the Radiator Clean Engine Cooling SystemClean Engine and Exhaust System Area Battery Disposal Clean Debris From MachineClean Grass Build-Up Under Deck Waste DisposalTroubleshooting Problem Possible Cause Corrective ActionTroubleshooting Troubleshooting Schematics Electrical DiagramElectrical Schematic Exmark Commercial Turf Equipment Page Service Record Date Description of Work Done Service Done ByPage This page may be copied for personal use See EXMARK’S Complete Line of Accessories and Options