Hitachi CONVENTION 14 manuals
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Hitachi CONVENTION 14 Instruction Manual
305 pages 8.8 Mb
2 Safety MessagesiiDefinitions and Symbols Hazardous High Voltage i 3 iiiiGeneral Precautions Read These First! 4 iii5 ivivIndex to Warnings and Cautions in This Manual ivCautions and Warnings for Orientation and Mounting Procedures 6 vvWiring Warnings for Electrical Practice and Wire Specifications 7 viWiring Cautions for Electrical Practice vi 8 viiviiPowerup Test Caution Messages 9 viiiviiiWarnings for Configuring Drive Parameters Cautions for Configuring Drive Parameters Warnings for Operations and Monitoring 10 ixixCautions for Operations and Monitoring 11 xxWarnings and Cautions for Troubleshooting and Maintenance General Warnings and Cautions iv 12 xi13 xiixiinormally closed when the external system is powered OFF or disconnected from the inverter! 14 xiii15 xivxivTerminal Tightening Torque and Wire Size Wire Connectors 16 xvxvCircuit Breaker and Fuse Sizes Motor Overload Protection 17 Table of ContentsxvixviSafety Messages Table of Contents Chapter 1: Getting Started Chapter 2: Inverter Mounting and Installation Chapter 3: Configuring Drive Parameters 18 xvii19 xviii20 xix22 Getting Started11 1 1 23 1 2Operator Interface Options 13 24 1 3Inverter Specification Label Inverter Specification Label 14 25 1 4X200 Inverter SpecificationsModel-specific tables for 200V and 400V class inverters 15 26 1 527 1 6X200 Inverter Specifications, continued 17 28 1 729 1 830 1 9General SpecificationsThe following table applies to all X200 inverters. 110 31 1 10Signal RatingsDetailed ratings are in Control Logic Signal Specifications on page 4-6. 32 111112 33 1 1234 1 1335 1 1436 1 1537 1 1638 1 1739 1 18Introduction to Variable-Frequency DrivesThe Purpose of Motor Speed Control for Industryvarying the frequency variable-frequency drive inverter What is an Inverter 119 40 1 19Torque and Constant Volts/Hertz OperationVariable torque free-setting torque reduced torque Inverter Input and Three-phase Power 120 41 1 20Inverter Output to the Motorwhile the motor is running 121 42 1 21Intelligent Functions and Parametersdigital operator, integrated operator, digital operator panel Braking 122 43 1 2244 1 23Frequently Asked Questions amplifier Amplifier variable-speed drive inverter variable-frequency drive drive inverter, drive, variable-speed drive 124 45 1 2446 1 2547 1 2648 Inverter Mounting and Installation2121 2 1Orientation to Inverter FeaturesUnpacking and Inspection Main Physical Features 22 49 2 250 2 3Logic Connector Introduction 24 51 2 4DIP Switch Introduction 25 52 2 553 2 6Basic System Description 27 54 2 7Step-by-Step Basic Installation 28 55 2 8Choosing a Mounting Location 29 56 2 9Ensure Adequate Ventilation Keep Debris Out of Inverter Vents 210 57 2 10Check Inverter Dimensions 58 211212 59 2 1260 2 1361 2 1462 2 1563 2 1664 2 1765 2 18219Determining Wire and Fuse Sizes 66 2 19Terminal Dimensions and Torque Specs Wire the Inverter Input to a Supply 220 67 2 2068 2 2169 2 22223Wire the Inverter Output to Motor Logic Control Wiring 70 2 23Uncover the Inverter Vents Powerup TestGoals for the Powerup Test 224 71 2 24Pre-test and Operational Precautions Powering the Inverter 225 72 2 25Using the Front Panel Keypad 226 73 2 26Keys, Modes, and Parametersfunction base frequency setting function codes 227 74 2 2775 2 28Selecting Functions and Editing Parameters 229 76 2 2977 2 3078 2 3179 2 3280 2 33Monitoring Parameters with the Displayoutput frequency base frequency carrier frequency Running the Motor 234 81 2 3482 2 3584 Configuring Drive Parameters31 3 1Choosing a Programming DeviceIntroduction of Inverter Programming 32 85 3 2Using the Keypad Devices 33 86 3 387 3 4Operational Modes Run Mode Edit Control Algorithms 35 88 3 5D Group: Monitoring FunctionsIN-TM LHLHL FB 00000.00% Dir STOP Iout 0000.0A FM 000.00Hz OUT-TM L H 36 89 3 6F-Cnv 00000.00 Vout 00000V Vpn 0000.0Vdc ERR3 ######## ERR2 ######## ERR1 ######## ERR CNT 00000 TH-Fin 0000.0 C RUN 0000000hr Trip Event and History Monitoring 37 90 3 7Local Monitoring During Network Operation 38 91 3 8F Group: Main Profile ParametersVR 0000.0Hz 2DEC 1 010.00s DEC 1 010.00s 2ACC 1 010.00s ACC 1 010.00s DIG-RUN FWD 39 92 3 9A Group: Standard FunctionsOPE-Mode REM 2F-COM VR F-COM VR U 310 93 3 1094 311Basic Parameter SettingsInverter for Multiple Motors F-MAX 00060Hz 2F-BASE 00060Hz F-BASE 00060Hz 2F-MAX 00060Hz 312 95 3 1296 3 13AT-Slct O/VR O-EXS 0000.0Hz F-SAMP 00008 O-LVL 0Hz O-EX%E 00000% O-EX%S 00000% O-EXE 0000.0Hz U 314 97 3 14Multi-speed and Jog Frequency SettingJog-F 001.00Hz 2SPD00s 0000.0Hz SPD 00s 0000.0Hz multi-speed profile 9 315 98 3 15Torque Control Algorithms 316 99 3 16317V-Bst Slct MN U 92CTRL C-TRQ CTRL C-TRQ 2MBst F 0000.0% M-Bst F 0003.0% 2VBst V 0005.0% V-Bst V 0005.0% 2VBst Slct MN U 9 100 3 17DC Braking (DB) Settings 318 101 3 18DCB Mode OFF DCB F 0000.5Hz DCB T 0000.0s DCB V 00000% DCB Wait 0000.0s U 319 102 3 19Frequency-related FunctionsLim L 0000.0Hz 2Lim H 0000.0Hz Lim H 0000.0Hz 2Lim L 0000.0Hz 320 103 3 20jump frequenciesJUMP F2 0000.0Hz JUMP F3 0000.0Hz UJUMP W2 0000.5Hz JUMP W3 0000.5Hz 321 104 3 21PID ControlPID Vari 0000.0% PID MINUS OFF PID INP OI PID Cnv 001.00% PID D 000.00s PID I 0001.0s PID P 0001.0 PID Mode OFF 9 U 322 105 3 22Automatic Voltage Regulation (AVR) Function U 323 106 3 23Energy Savings Mode / Optional Accel/Decel 324 107 3 24Second Acceleration and Deceleration FunctionsACC CHG TM 2DEC2 0015.00s DEC 2 0015.00s 2ACC2 0015.00s ACC 2 0015.00s second motor second acceleration/deceleration settings 325 108 3 25ACC CHfr 0000.0Hz 2ACCCHfr 0000.0Hz 2DECCHfr 0000.0Hz DEC CHfr 0000.0Hz 326 109 3 26110 3 27Additional Analog Input SettingsOI-LVL 0Hz OI-EX%E 00000% OI-EX%S 00000% OI-EXE 0000.0Hz OI-EXS 0000.0Hz 328 111 3 28CALC Slct1 POT CALC Slct2 OI CALC SMBL 329 112 3 29ST-PNT 0000.0Hz ADD DIR PLUS 330 113 3 30Potentiometer SettingsPOT-LVL 0Hz POT-EX%E 00000% POT-EX%S 00000% POT-EXE 0000.0Hz POT-EXS 0000.0Hz 331 114 3 31B Group: Fine Tuning Functions 332 115 3 32IPS POWR ALM IPS Time 0001.0s FSch CNS 0000.5s FSch Md CUTOFF IPS RETRY 16 IPS TRIP OFF IPS Wait 0001.0s U Frequency Pull-in Restart U 333 116 3 33Electronic Thermal Overload Alarm SettingE-THM LVL 001.60A 2ETHM CHAR CRT E-THM CHAR CRT 2ETHM LVL 001.60A U 334 117 3 34Overload Restriction2OL L_SLCT PARAM OL L_SLCT PARAM 2OL Cnst 0001.0s OL Cnst 0001.0s 2OL LVL 002.40A OL LVL 002.40A 2OL Mode ON OL Mode ON U Frequency Pull-in RestartSee Restart Mode Configuration (B088) section on page 3-42. 335 118 3 35119 3 36337S-Lock MD1See appendix C for the accessible parameters in this mode. 120 3 37Controlled Stop Operation at Power Loss 338 121 3 38IPS MODE OFF IPS V 0000.0V IPS F 0000.0Hz IPS DEC 0001.0s IPS OV 0000.0V U 339 122 3 39Miscellaneous Settingsstart frequency chopper frequency switching frequency 340 123 3 40AM-Adj 00100% 9Cnv Gain 0001.0 INIT Slct EU INIT Mode TRP Carrier 0003.0 fmin 0000.5Hz U 9 341 124 3 41125 3 42126 3 43127 3 44345lower notLADST LVL 0 0380V OVLADSTOP OFF 9 128 3 45346DC Bus AVR for Deceleration SettingsVpnP 0000.2s Vpn LVL 00380V Vpn AVR OFF VpnI 0000.2s 9 U 129 3 46Miscellaneous Settings (continued) 347 130 3 47131 3 48C Group: Intelligent Terminal Functionsoptions function codesFunctions and Options The Input Terminal Configuration U 349 132 3 49O/C-1 NO O/C-2 NO O/C-5 NO O/C-4 NC O/C-3 NO U Intelligent Input Terminal Overview 350 133 3 50134 3 51135 3 52136 3 53Output Terminal ConfigurationO/C-11 NO AM-KIND F OUT-TM RY AL OUT-TM 11 FA1 U 354 137 3 54138 3 55139 3 56Low Load Detection ParametersLOC MODE CRT LOC LVL 02.60A U 357 140 3 57Output Function Adjustment Parameters 358 141 3 58OV LVL 001.60A 2OV LVL 001.60A PID LtL 0000.0% PID LtU 0100.0% ARV PID 003.0% ARV DEC 0000.0Hz ARV ACC 0000.0Hz U 359 142 3 59Network Communications Settings UCOM Wait 00000ms COM ETIM 000.00s COM ESlct None COM STP 1BIT COM PRTY NON COM ADR 00001 COM BAU 4800 PARAM REM U 360 143 3 60Analog Signal Calibration SettingsAM OFFST 0000.0V OI-ADJ 0100.0% O-ADJ 0100.0% 9 361 144 3 61Miscellaneous FunctionsThe following table contains miscellaneous functions not in other function groups. RS Slct ON UP/DWN NO-STR DBG Slct OFF 9CAUTION: Do not change Debug mode for safety reasons. Otherwise unexpected performances may occur. 362 145 3 62Output Logic and TimingLogicOut1 RUN LogicOut2 FA1 LogicOPE AND 363 146 3 63DLAY 11 000.0s HOLD 11 000.0s HOLD RY 000.0s DLAY RY 000.0s 364 147 3 64H Group: Motor Constants FunctionsAUX KCD 100 2AUXP 4p AUX P 4p 2AUXK 0.4 kW AUX K 0.4 kW U 365 148 3 65150 Operations and Monitoring41 4 1Caution Messages for Operating Procedures 42 151 4 2Warning Messages for Operating Procedures 43 152 4 3Connecting to PLCs and Other Devicesprogrammable logic controller 44 153 4 4154 4 5Control Logic Signal Specifications 46 155 4 6Intelligent Terminal ListingIntelligent InputsUse the following table to locate pages for intelligent input material in this chapter. Intelligent OutputsUse the following table to locate pages for intelligent output material in this chapter. 47 156 4 7Using Intelligent Input Terminalssourcing sources sinks sinking 48 157 4 8158 4 9159 4 10Forward Run/Stop and Reverse Run/Stop Commands: 160 411412 161 4 12162 4 13163 4 14External Signal for DC Braking 415 164 4 15Set Second Motor, Special Set 416 165 4 16Two Stage Acceleration and Deceleration 417 166 4 17167 4 18168 4 19Unattended Start Protection 420 169 4 20170 4 21Analog Input Current/Voltage Select 422 171 4 22172 4 23Thermistor Thermal ProtectionNOTE: The trip level is hardware wise fixed and cannot be changed. 424 173 4 24Three-wire Interface Operation 425 174 4 25PID ON/OFF and PID Clear 426 175 4 26Remote Control Up and Down Functions 427 176 4 27177 4 28Force Operation from Digital Operator 429 178 4 29179 4 30Force Terminal Mode Inverter Ready 431 180 4 31181 4 32182 4 33183 4 34Using Intelligent Output TerminalsSinking Outputs, Open Collector 436 185 4 36Internal Relay OutputIt allows you to determine whether or not an inverter power loss causes the relay to change state. 437 186 4 37Output Signal ON/OFF Delay Function 438 187 4 38188 4 39Frequency Arrival SignalsFrequency Arrival frequency arrives 440 189 4 40190 4 41Overload Advance Notice Signal 442 191 4 42Output Deviation for PID Control 443 192 4 43193 4 44194 4 45Analog Input Disconnect Detect 446 195 4 46PID Second Stage Output 447 196 4 47197 4 48198 4 49Network Detection Signal (Integrated ModBus) 450 199 4 50200 4 51201 4 52Network Detection Signal (FieldBus Option) 453 202 4 53Low Load Detection Signal 454 203 4 54Analog Input Operation 455 204 4 55205 4 56Analog Output Operation 457 206 4 57207 4 58PID Loop Configuration 459 208 4 59Configuring the Inverter for Multiple MotorsSimultaneous Connections Inverter Configuration for Two Motor Types 460 209 4 60210 4 61Accessories Inverter System 52 213 5 2Component Descriptions.)(min. u voltageMeanline voltageLineMeanvoltagelineMax 53 214 5 3Zero-phase Reactor (RF Noise Filter) EMI Filter RF Noise Filter (Capacitive) DC Link Choke 54 215 5 455Dynamic BrakingDynamic Braking Usage Selecting Braking Resistors for External Braking Units 216 5 556Accessories Inverter System 217 5 6218 5 7220 Troubleshooting and Maintenance61 6 1TroubleshootingSafety Messages General Precautions and Notes Inspection Items 62 221 6 2Troubleshooting TipsThe table below lists typical symptoms and the corresponding solution(s). 63 222 6 3223 6 4Monitoring Trip Events, History, & ConditionsFault Detection and Clearing Error CodesE01 E02 E03 E04 E05 E07 E08 E09 E11 E12 65 224 6 5E13 E14 E15 E21 E30 E35 E37 E60 -- - 66 225 6 6Trip History and Inverter Status 67 226 6 7Restoring Factory Default Settings 68 227 6 8Maintenance and InspectionMonthly and Yearly Inspection Chart 9 69 228 6 9229 6 10Spare parts Capacitor Life Curves 230 611General Inverter Electrical Measurements 612 231 6 12232 6 13Inverter Output Voltage Measurement Techniques 614 233 6 14234 6 15235 6 16236 AGlossary A2 237 A 2238 A 3239 A 4240 A 5241 A 6Setpoint(SP) setpoint Trip Rotor hree-phase PID Loop Process Variable (PV) Single-phasepower Slip SquirrelCage Stator achometer hermalSwitch hermistor hree-phasepower A7 242 A 7orque ransistor tripping Saturation Voltage IGBT ripEvent W attLoss Bibliography A8 243 A 8244 B284 C294 D
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