Hitachi L200 manuals
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280 pages 4.91 Mb
1 400V Class3 Safety Messages17 Table of Contents21 Getting Started41 Inverter Mountingand Installation42 Orientation to Inverter FeaturesInverter Mounting and Installation Unpacking and Inspection 1.Look for any damage that may have occurred during shipping 2.Verify the contents of the box include: a.One L200 inverter b.One Instruction Manual c.One L200 Quick Reference Guide Main Physical Features Inverter Keypad - The inverter uses a digital operator interface, or keypad. The four-digit HITACHI 43 Front Housing CoverHousing Cover Removal Installation and Mounting Inverter 44 Logic Connector Introduction45 DIP Switch Introduction47 From power supplyBreaker MCCB or GFI L1 L2 L3 T1 T2 T3 Thermal switch Name 49 Choosing a Mounting LocationStep 1: 50 Ensure Adequate VentilationStep 2: Keep Debris Out of Inverter Vents Step 3: 51 Check Inverter DimensionsStep 4: 5(0.20) 6(0.24) 110(4.33) 120(4.72) 67(2.64) 80(3.15) 2.6(0.10) 7(0.28) 93(3.66), -002xxxmodels 107(4.21), -004xxxmodels 130(5.12), -005xxxmodels 52 InverterMounting and Installation55 Prepare for WiringStep 5: 56 Determining Wire and Fuse Sizes57 Terminal Dimensions and Torque SpecsWire the Inverter Input to a Supply Step 6: [R/L1], [S/L2], and [T/L3]. So single-phase power and are connected that way, terminal [S/L2] will remain unconnected 58 Inverter models L200–002NFEF/NFU, –004NFEF/NFU, –005NFEF+1 + – L1 L2 N/L3U/T1 V/T2 W/T3 Inverter models L200–007NFEFto –022NFEF, –037LFU, –004HFEF/HFUto –040HFEF/HFU Inverter models L200–055LFU, –075LFU, –055HFEF/HFU, –075HFEF/HFU L1 L2 L3 U/T1 V/T2 W/T3 L1 L2 L3 60 Wire the Inverter Output to MotorStep 7: Logic Control Wiring 61 Uncover the Inverter VentsStep 8: Step 9: Goals for the Powerup Test 62 Pre-testand Operational PrecautionsPowering the Inverter 63 Key and Indicator LegendDisplay Units, Hertz/Amperes Function Key Up/Down Keys Store Key 64 Keys, Modes, and ParametersA 0 0 65 Keypad Navigational MapMonitor Mode Program Mode 66 Selecting Functions and Editing ParametersTM/PRG DIP Switch Setting Prepare to Edit Parameters d 0 0 A – – – Select the Potentiometer for Speed Command 67 If the Potentiometer Enable LED is OFF, follow the steps belowA – – – A 0 0 key again Select the Keypad for the RUN Command the selected speed. The Run command can arrive from key once 68 Set the Motor Base FrequencySet the AVR Voltage Setting 69 key and hold untilA 0 8 Set the Motor Current b – – – b 0 0 b 0 1 B 0 1 70 Set the Number of Motor Polesb – – – H – – – H 0 0 71 Monitoring Parameters with the DisplayOutput frequency (speed) monitor d 0 0 Running the Motor 72 Powerup Test Observations and SummaryStep 10: 10 running the motor Error Codes EXX Acceleration and Deceleration State of Inverter at Stop Interpreting the Display Speed in RPM = 1800RPM Pairs of poles # of poles slip 3–38 RunStop Monitor Program 73 Configuring3 Drive Parameters129 Operationsand Monitoring130 Operations and MonitoringCaution Messages for Operating Procedures 131 Warning Messages for Operating ProceduresOperations Monitoring and 132 Connecting to PLCs and Other Devicesprogrammable logic controller After making the schematic, then: 133 Example Wiring Diagram134 Control Logic Signal SpecificationsRelay contacts AL2 AL1 AL0 Logic inputs AMH O OI L L 5 4 3 2 1 PCS CM2 12 Specifications for the logic connection terminals are in the following table: Terminal Name [PCS] +24V for logic inputs 24VDC, 30 mA max. (do not short to terminal L) 27VDC max. (use PCS or an external supply refer enced to terminal L) [L] (right) *1 GND for logic inputs sum of input [1]—[5]currents (return) [11], [12] 50mA maximum ON state current 27 VDC maximum OFF state voltage [CM2] GND for logic outputs 100 mA: sum of 11 and 12 currents (return) [AM] Analog voltage output 0 to 10VDC, 1mA maximum [H] 10VDC nominal, 10 mA max [L] (left) *2 GND for analog signals sum of OI, O, H, and AM currents (return) [OI] 4 to 19.6 mA range, 20 mA nominal input impedance 250 Ω [O] 0 to 9.8 VDC range, 10VDC nominal input impedance 10 kΩ [AL0] Relay common contact 250 VAC, 2.5A (R load) max 250 VAC, 0.2A (I load, P.F.=0.4) max [AL1] *3 Relay contact, normally open [AL2] *3 Relay contact, normally 30 VDC, 3.0A (R load) max closed 30 VDC, 0.7A (I load, P.F.=0.4) max 135 Intelligent InputsIntelligent INPUTS 4–26 4–29 4–32 136 Intelligent Terminal ListingIntelligent Outputs Intelligent OUTPUTS 4–44 4–45 4–48 4–49 138 Sinking Inputs, Internal SupplySourcing Inputs, Internal Supply 139 Sinking Inputs, External SupplySourcing Inputs, External Supply SR/SK switch = SR position 140 Forward Run/Stop and Reverse Run/Stop Commands:Valid for inputs: Required settings: Notes: 141 Multi-SpeedSelectNote: 142 Notes:143 Jogging Command•00 Free-runstop (coasting) •01 Deceleration (normal level) and stop •02 Use DC braking and stop value is 0 Hz 144 External Signal for DC BrakingScenario •A053 – DC braking delay time setting. The range is 0.1 to 5.0 seconds •A054 – DC braking force setting. The range is 0 to 100% Scenario 1 – The [FW] or [RV] terminal is ON. When [DB] is ON, DC braking is applied. When [DB] is OFF again, the output frequency ramps to the prior level Scenario 2 – The Run command is applied from the operator keypad. When the [DB] terminal is ON, DC braking is applied When the [DB] terminal is OFF again, the inverter output remains OFF Scenario 3 – The Run command is applied terminal is ON, DC braking is applied after the delay time set by A053 expires The motor is in a free-running(coasting) condition. When the [DB] terminal is OFF again, the inverter output remains OFF 145 Set Second Motor146 Two-stageAcceleration and Deceleration5 4 3 2 1 PCS 147 Free-runStopResume from motor speed wait time FRS B003, B088, C011 to C015 •When you want the [FRS] terminal to be active low 148 External Trip149 Unattended Start Protection150 Software Lock151 Analog Input Current/Voltage Select152 Reset InverterThe [RS] terminal causes the inverter to in Trip Mode, the reset cancels the Trip state When the signal [RS] is turned ON and OFF the inverter executes the reset operation. The minimum pulse width for [RS] must be 12 ms or greater. The alarm output will be cleared within 30 ms after the onset of the Reset command 153 Thermistor Thermal ProtectionMOTOR 154 Three-wireInterface Operation156 PID ON/OFF and PID Clear157 Remote Control Up and Down Functions158 Operations and Monitoring159 Force Operation from Digital Operator•A001 - Frequency source setting •A002 - Run command source setting Force Operation Forces the operator interface to override: from Digital Operator A002 - Run Command Source Setting Parameters A001 and A002 are in effect again for the frequency source and the Run command source, respectively A001 (set not equal to 00) A002 (set not equal to 02) running, the inverter stops the motor. Then the digital operator can control the motor 160 ADD Frequency Enable161 Force Terminal Mode•A001 - Frequency source setting (01 = control terminals [FW] and [RV] •A002 - Run command source setting (01 = control terminals [O] or [OI] Forces A001=01 (frequency source setting control terminal), and terminal) Inverter applies the user setting for A001 and A002 normally A001, A002 •When changing the [F-TM]state during Run Mode 162 Using Intelligent Output TerminalsSinking Outputs Open Collector Open Collector with External Relays 163 Internal Relay OutputAL0 AL1 AL2 de-energized energized 164 Output Signal ON/OFF Delay FunctionOriginal signal ...with ON delay ...with OFF delay ...with ON/OFF delays 165 Run Signal166 Frequency Arrival SignalsFrequency Arrival frequency arrives 168 Overload Advance Notice Signal169 Output Deviation for PID Control170 Alarm SignalThe inverter alarm signal is active when a fault has occurred and it is in the Trip Mode (refer to the diagram at right). When the fault is cleared the alarm signal becomes inactive We must make a distinction between the alarm signal AL and the alarm relay contacts [AL0] [AL1] and [AL2]. The signal AL is a logic function, which you can assign to the open collec tor output terminals [11] or [12] or the relay interface to higher voltage and current devices (10 mA minimum) 171 Trip/Power Loss Alarm –Trip Alarm – 172 Analog Input Disconnect DetectVoltage signal loss at [O] terminal Current signal loss at [OI] terminal 173 PID Second Stage Output176 Network Detection Signal177 Logic Output Functionand 178 C141, C142, C143+ RY 179 AMH O OI LVoltage Input Current Input 180 Other Analog Input-relatedtopics:183 PID Loop ConfigurationPID Output Limit Error Inversion Other PID-relatedtopics: 184 Simultaneous ConnectionsInverter Configuration for Two Motor Types 185 Parameter Codes1st motor 2nd motor 187 Inverter SystemAccessories188 Motor ControlAccessories 189 AC Reactors, Input Side•If the unbalanced factor of the power supply is 3% or higher •If abrupt power supply changes are expected Examples of these situations include: 1.Several inverters are connected in parallel, sharing the same power bus An installed Example calculation: VRS = 205V, VST = 203V, VTR = 197V where VRS is R-Sline voltage, VST is S-Tline voltage, VTR is T-Rline voltage Unbalance factor of voltage Meanline voltage ) ⁄ ⋅ 100 205 – 1.5% AC Reactors, Output Side Control Motor 190 Zero-phaseReactor (RF Noise Filter)EMI Filter RF Noise Filter (Capacitive) DC Link Choke 191 Dynamic Braking Usage 193 Troubleshooting 6 and Maintenance209 Glossary andBibliography 217 ModBus NetworkCommunications 257 Drive ParameterSettings Tables 269 CE–EMCInstallation Guidelines 275 Index
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