Safeguards
Instructions and Parts List
3M-Matic
AccuGlideTM
To Our Customers
Replacement Parts and Service Information
3M/Tape Dispenser Parts
241 Venture Drive
SERVICE, REPLACEMENT PARTS AND ADDITIONAL MANUALS
Replacement Parts And Service Information
To Our Customers
AVAILABLE DIRECT FROM
Page
800r3 Random Case Sealer, Type
Section I - 800r3 Random Case Sealer
This instruction manual is divided into two sections as follows
Replacement Parts Illustrations and Parts Lists
Table of Contents Continued
See Section II for Table of Contents
Page
3M-MaticTM 800r3 Random Case Sealer, Type
Intended Use
800r3 Contents
This safety alert symbol identifies important messages in this manual
Important Safeguards
Figure 1-1 - Knife Warning Label
Figure 1-2 - Electrical Warning Label
Figure 1-5 - Safety Instructions Label
Important Safeguards Continued
Figure 1-6 - Safety Instructions Label
Figure 1-4 - Stop and On/Off Labels
Figure 1-8 - Raise/Latch Upper Assembly Label
Figure 1-9 - Force Adjustment Label
Figure 1-10 -Air Pressure Gage Label
Figure 1-12 - Tape Threading Label Figure 1-11 - Knife Warning Label
The Tape Threading Label, shown in
2. Operating Rate
1. Power Requirements
3. Operating Conditions
4. Tape
9. Box Weight and Size Capacities Weight
Specifications Continued
Box Size
DETERMINE THE BOX LIMITATIONS BY COMPLETING THIS FORMULA
10. Machine Dimensions
Minimum
Maximum
Receiving And Handling
Installation and Set-Up
Machine Set-Up
CAUTION - Machine weighs approximately 208 kg 460 pounds uncrated
Installation and Set-Up Continued
Figure 2-2 - Pneumatic Connection
WARNING - Use care when working with compressed air
Figure 3-1 - Case Sealer Components
Operation
Figure 3-2 - Controls, Valves and Switches 1 Electrical On/Off Switch
Operation Continued
2 Main Air On/Off Valve/Pressure Regulator/ Filter - Figure
WARNING - The E-Stop switch or door must not be used for raising
Figure 3-3 - On/Off Valve/Regulator/Filter 3 E-Stop Switch
6 Centering Switch, Box Drive Belts
4 Door
Figure 3-5 - Air Regulator, Upper Taping Head Frame
12 Indicator, Air Pressure
9 Air Pressure Regulator, Upper Taping Head Frame -Figure
10 Main Air Pressure Gauge
WARNINGS
2. Turn electrical and air supply off when machine is not in use
4. Keep hands and loose clothing away from moving belts
Tape Loading/Threading
Box Sealing
WARNING - Keep hands away from drive belts when feeding boxes to
Figure 3-7 - Operation Figure 3-8 - Operation 8888 - Operation
Box Jam
WARNING - Turn off electrical and air supplies and disconnect power
Maintenance
Cleaning
Lubrication
WARNING - Each drive assembly weighs approximately 20.4 kg
WARNING -The E-Stop switch or door must not be used for raising
personnel could result
Drive Belts
Figure 4-4 - Box Drive Belt Tension Adjustment, Top View
Figure 4-3 - Box Drive Assembly, Infeed End
Knife Replacement, Taping Head
WARNING - The following procedure must be performed by
personnel could result
Circuit Breaker
Adjustments
Taping Head Adjustments - Refer to Section
personnel could result Drive Belt Tension
WARNING - Use care when working near taping head knives as knives
WARNING - Turn air supply and electrical power off and disconnect
WARNING -The E-Stop switch or door must not be used for raising
Changing the Tape Leg Length From 70 to 50 mm 2.75 to 2.00 in
Figure 5-2 - Column Re-Positioning
Special Set-Up Procedure Continued
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Troubleshooting Guide
Troubleshooting
Problem
Cause
Troubleshooting Guide
Troubleshooting Continued
Problem
Cause
800r3 Case Sealer Operating Sequence
Electrical/Pneumatic Diagrams
WARNING - Electrical service procedures must be performed by
Figure 6-1 - Electrical Diagram
Page
Electrical/Pneumatic Diagrams Continued
Figure 6-2 - Pneumatic Diagram
WARNING - Turn off and disconnect air and electrical supplies before
Page
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Spare Parts
Parts Ordering/Service
Section/Ref. No
Part Number
Options/Accessories
Option/Accessory
Part Number
Replacement Parts - Illustrations and Parts Lists
800r3 Random Case Sealer, Type
With AccuGlide II STD 3 Inch Taping Heads
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800r3 Random Case Sealer Frame Assemblies
800r3 Random Case Sealer
3M Part No
Ref. No
Description
4896-1
800r3 Random Case Sealer
Ref. No
3M Part No
Description
800r3 Random Case Sealer Figure 5184/1 of
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Figure 5184 page 1 of
3M Part No
Description
800r3 Random Case Sealer Figure 5184/2 of
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Figure 5184 page 2 of
3M Part No
Description
800r3 Random Case Sealer
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Description
800r3 Random Case Sealer
Ref. No
3M Part No
Description
800r3 Random Case Sealer
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3M Part No
Description
800r3 Random Case Sealer
Ref. No
3M Part No
Description
800r3 Random Case Sealer Figure 7006/1 of
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Figure 7006 page 1 of
3M Part No
Description
800r3 Random Case Sealer Figure 7006/2 of
Ref. No
Figure 7006 page 2 of
3M Part No
Description
800r3 Random Case Sealer Figure 7007/1 of
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Figure 7007 page 1 of
3M Part No
Description
800r3 Random Case Sealer Figure 7007/2 of
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Figure 7007 page 2 of
3M Part No
Description
800r3 Random Case Sealer
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3M Part No
Description
800r3 Random Case Sealer Safety and Information Labels
Ref. No
800r3 Safety and Information Labels
3M Part No
Description