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3M manual 800r3 Random Case Sealer, Type, Page, Section I - 800r3 Random Case Sealer

Models: 800r3

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Instruction Manual

800r3 Random Case Sealer, Type 29600

This instruction manual is divided into two sections as follows:

Section I	Includes all information related to installation, operation and parts for the case sealer.
Section II	Includes specific information regarding the AccuGlide™ II STD 3 Inch Taping Heads.
Table of Contents		Page
Section I – 800r3 Random Case Sealer
Intended Use		1
Equipment Warranty and Limited Remedy		2
800r3 Contents		2
Important Safeguards		3 - 6
Specifications		7 - 9
Installation and Set-Up		10 - 12
	Receiving and Handling	10
	Machine Set-Up	10 - 12
	Packaging and Separate Parts	10
	Outboard Tape Roll Mounting	11
	Tape Leg Length	11
	Box Size Capacity of Case Sealer	11
	Pneumatic Connection	12
	Electrical Connection and Controls	12
	Initial Start-Up of Case Sealer	12
Operation		13 - 18
	Controls, Valves and Switches	14 - 16
	Tape Loading/Threading	17
	Box Sealing	18
	Box Jam	18
Maintenance		19 - 22
	Cleaning	19
	Lubrication	19
	Drive Belts	20 - 21
	Circuit Breaker	22
	Knife Replacement, Taping Head	22
Adjustments		23
	Drive Belt Tension	23
	Taping Head Adjustments	23

(Table of Content continued on next page)

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3M manual 800r3 Random Case Sealer, Type, Page, Section I - 800r3 Random Case Sealer

Contents

Instructions and Parts List Safeguards3M-Matic AccuGlideTMReplacement Parts and Service Information To Our Customers3M/Tape Dispenser Parts 241 Venture DriveReplacement Parts And Service Information SERVICE, REPLACEMENT PARTS AND ADDITIONAL MANUALSTo Our Customers AVAILABLE DIRECT FROM800r3 Random Case Sealer, Type PageSection I - 800r3 Random Case Sealer This instruction manual is divided into two sections as followsTable of Contents Continued Replacement Parts Illustrations and Parts ListsSee Section II for Table of Contents PageIntended Use 3M-MaticTM 800r3 Random Case Sealer, Type800r3 Contents Important Safeguards This safety alert symbol identifies important messages in this manualFigure 1-1 - Knife Warning Label Figure 1-2 - Electrical Warning LabelImportant Safeguards Continued Figure 1-5 - Safety Instructions LabelFigure 1-6 - Safety Instructions Label Figure 1-4 - Stop and On/Off LabelsFigure 1-9 - Force Adjustment Label Figure 1-8 - Raise/Latch Upper Assembly LabelFigure 1-10 -Air Pressure Gage Label The Tape Threading Label, shown in Figure 1-12 - Tape Threading Label Figure 1-11 - Knife Warning Label1. Power Requirements 2. Operating Rate3. Operating Conditions 4. TapeSpecifications Continued 9. Box Weight and Size Capacities WeightBox Size DETERMINE THE BOX LIMITATIONS BY COMPLETING THIS FORMULAMinimum 10. Machine DimensionsMaximum Installation and Set-Up Receiving And HandlingMachine Set-Up CAUTION - Machine weighs approximately 208 kg 460 pounds uncratedInstallation and Set-Up Continued WARNING - Use care when working with compressed air Figure 2-2 - Pneumatic ConnectionOperation Figure 3-1 - Case Sealer ComponentsOperation Continued Figure 3-2 - Controls, Valves and Switches 1 Electrical On/Off Switch2 Main Air On/Off Valve/Pressure Regulator/ Filter - Figure Figure 3-3 - On/Off Valve/Regulator/Filter 3 E-Stop Switch WARNING - The E-Stop switch or door must not be used for raising6 Centering Switch, Box Drive Belts 4 Door12 Indicator, Air Pressure Figure 3-5 - Air Regulator, Upper Taping Head Frame9 Air Pressure Regulator, Upper Taping Head Frame -Figure 10 Main Air Pressure Gauge2. Turn electrical and air supply off when machine is not in use WARNINGS4. Keep hands and loose clothing away from moving belts Tape Loading/ThreadingWARNING - Keep hands away from drive belts when feeding boxes to Box SealingFigure 3-7 - Operation Figure 3-8 - Operation 8888 - Operation Box JamMaintenance WARNING - Turn off electrical and air supplies and disconnect powerCleaning LubricationWARNING -The E-Stop switch or door must not be used for raising WARNING - Each drive assembly weighs approximately 20.4 kgpersonnel could result Drive BeltsFigure 4-3 - Box Drive Assembly, Infeed End Figure 4-4 - Box Drive Belt Tension Adjustment, Top ViewWARNING - The following procedure must be performed by Knife Replacement, Taping Headpersonnel could result Circuit BreakerTaping Head Adjustments - Refer to Section Adjustmentspersonnel could result Drive Belt Tension WARNING - Turn air supply and electrical power off and disconnect WARNING - Use care when working near taping head knives as knivesWARNING -The E-Stop switch or door must not be used for raising Changing the Tape Leg Length From 70 to 50 mm 2.75 to 2.00 inSpecial Set-Up Procedure Continued Figure 5-2 - Column Re-PositioningTHIS PAGE IS BLANK Troubleshooting Troubleshooting GuideProblem CauseTroubleshooting Continued Troubleshooting GuideProblem Cause800r3 Case Sealer Operating Sequence WARNING - Electrical service procedures must be performed by Electrical/Pneumatic DiagramsFigure 6-1 - Electrical Diagram Page Figure 6-2 - Pneumatic Diagram Electrical/Pneumatic Diagrams ContinuedWARNING - Turn off and disconnect air and electrical supplies before Page THIS PAGE IS BLANK Parts Ordering/Service Spare PartsSection/Ref. No Part NumberOption/Accessory Options/AccessoriesPart Number 800r3 Random Case Sealer, Type Replacement Parts - Illustrations and Parts ListsWith AccuGlide II STD 3 Inch Taping Heads THIS PAGE IS BLANK 800r3 Random Case Sealer Frame Assemblies 800r3 Random Case Sealer Ref. No 3M Part NoDescription 4896-1800r3 Random Case Sealer 3M Part No Ref. NoDescription 800r3 Random Case Sealer Figure 5184/1 of Figure 5184 page 1 of Ref. No3M Part No Description800r3 Random Case Sealer Figure 5184/2 of Figure 5184 page 2 of Ref. No3M Part No Description800r3 Random Case Sealer 3M Part No Ref. NoDescription 800r3 Random Case Sealer 3M Part No Ref. NoDescription 800r3 Random Case Sealer 3M Part No Ref. NoDescription 800r3 Random Case Sealer 3M Part No Ref. NoDescription 800r3 Random Case Sealer Figure 7006/1 of Figure 7006 page 1 of Ref. No3M Part No Description800r3 Random Case Sealer Figure 7006/2 of Figure 7006 page 2 of Ref. No3M Part No Description800r3 Random Case Sealer Figure 7007/1 of Figure 7007 page 1 of Ref. No3M Part No Description800r3 Random Case Sealer Figure 7007/2 of Figure 7007 page 2 of Ref. No3M Part No Description800r3 Random Case Sealer 3M Part No Ref. NoDescription 800r3 Random Case Sealer Safety and Information Labels 800r3 Safety and Information Labels Ref. No3M Part No Description