Instructions and Parts List
Safeguards
3M-Matic
AccuGlideTM
Replacement Parts and Service Information
To Our Customers
3M/Tape Dispenser Parts
241 Venture Drive
Replacement Parts And Service Information
SERVICE, REPLACEMENT PARTS AND ADDITIONAL MANUALS
To Our Customers
AVAILABLE DIRECT FROM
800r3 Random Case Sealer, Type
Page
Section I - 800r3 Random Case Sealer
This instruction manual is divided into two sections as follows
Table of Contents Continued
Replacement Parts Illustrations and Parts Lists
See Section II for Table of Contents
Page
Intended Use
3M-MaticTM 800r3 Random Case Sealer, Type
800r3 Contents
Important Safeguards
This safety alert symbol identifies important messages in this manual
Figure 1-1 - Knife Warning Label
Figure 1-2 - Electrical Warning Label
Important Safeguards Continued
Figure 1-5 - Safety Instructions Label
Figure 1-6 - Safety Instructions Label
Figure 1-4 - Stop and On/Off Labels
Figure 1-8 - Raise/Latch Upper Assembly Label
Figure 1-9 - Force Adjustment Label
Figure 1-10 -Air Pressure Gage Label
The Tape Threading Label, shown in
Figure 1-12 - Tape Threading Label Figure 1-11 - Knife Warning Label
1. Power Requirements
2. Operating Rate
3. Operating Conditions
4. Tape
Specifications Continued
9. Box Weight and Size Capacities Weight
Box Size
DETERMINE THE BOX LIMITATIONS BY COMPLETING THIS FORMULA
10. Machine Dimensions
Minimum
Maximum
Installation and Set-Up
Receiving And Handling
Machine Set-Up
CAUTION - Machine weighs approximately 208 kg 460 pounds uncrated
Installation and Set-Up Continued
WARNING - Use care when working with compressed air
Figure 2-2 - Pneumatic Connection
Operation
Figure 3-1 - Case Sealer Components
Figure 3-2 - Controls, Valves and Switches 1 Electrical On/Off Switch
Operation Continued
2 Main Air On/Off Valve/Pressure Regulator/ Filter - Figure
Figure 3-3 - On/Off Valve/Regulator/Filter 3 E-Stop Switch
WARNING - The E-Stop switch or door must not be used for raising
6 Centering Switch, Box Drive Belts
4 Door
12 Indicator, Air Pressure
Figure 3-5 - Air Regulator, Upper Taping Head Frame
9 Air Pressure Regulator, Upper Taping Head Frame -Figure
10 Main Air Pressure Gauge
2. Turn electrical and air supply off when machine is not in use
WARNINGS
4. Keep hands and loose clothing away from moving belts
Tape Loading/Threading
WARNING - Keep hands away from drive belts when feeding boxes to
Box Sealing
Figure 3-7 - Operation Figure 3-8 - Operation 8888 - Operation
Box Jam
Maintenance
WARNING - Turn off electrical and air supplies and disconnect power
Cleaning
Lubrication
WARNING -The E-Stop switch or door must not be used for raising
WARNING - Each drive assembly weighs approximately 20.4 kg
personnel could result
Drive Belts
Figure 4-3 - Box Drive Assembly, Infeed End
Figure 4-4 - Box Drive Belt Tension Adjustment, Top View
WARNING - The following procedure must be performed by
Knife Replacement, Taping Head
personnel could result
Circuit Breaker
Adjustments
Taping Head Adjustments - Refer to Section
personnel could result Drive Belt Tension
WARNING - Turn air supply and electrical power off and disconnect
WARNING - Use care when working near taping head knives as knives
WARNING -The E-Stop switch or door must not be used for raising
Changing the Tape Leg Length From 70 to 50 mm 2.75 to 2.00 in
Special Set-Up Procedure Continued
Figure 5-2 - Column Re-Positioning
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Troubleshooting
Troubleshooting Guide
Problem
Cause
Troubleshooting Continued
Troubleshooting Guide
Problem
Cause
800r3 Case Sealer Operating Sequence
Electrical/Pneumatic Diagrams
WARNING - Electrical service procedures must be performed by
Figure 6-1 - Electrical Diagram
Page
Electrical/Pneumatic Diagrams Continued
Figure 6-2 - Pneumatic Diagram
WARNING - Turn off and disconnect air and electrical supplies before
Page
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Parts Ordering/Service
Spare Parts
Section/Ref. No
Part Number
Options/Accessories
Option/Accessory
Part Number
Replacement Parts - Illustrations and Parts Lists
800r3 Random Case Sealer, Type
With AccuGlide II STD 3 Inch Taping Heads
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800r3 Random Case Sealer Frame Assemblies
800r3 Random Case Sealer
Ref. No
3M Part No
Description
4896-1
800r3 Random Case Sealer
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Description
800r3 Random Case Sealer Figure 5184/1 of
Figure 5184 page 1 of
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Description
800r3 Random Case Sealer Figure 5184/2 of
Figure 5184 page 2 of
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Description
800r3 Random Case Sealer
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800r3 Random Case Sealer
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800r3 Random Case Sealer
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800r3 Random Case Sealer
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800r3 Random Case Sealer Figure 7006/1 of
Figure 7006 page 1 of
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Description
800r3 Random Case Sealer Figure 7006/2 of
Figure 7006 page 2 of
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Description
800r3 Random Case Sealer Figure 7007/1 of
Figure 7007 page 1 of
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Description
800r3 Random Case Sealer Figure 7007/2 of
Figure 7007 page 2 of
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Description
800r3 Random Case Sealer
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Description
800r3 Random Case Sealer Safety and Information Labels
800r3 Safety and Information Labels
Ref. No
3M Part No
Description