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3M 800r3 manual Operation Continued, 2 - Controls, Valves and Switches 1 Electrical On/Off Switch

Models: 800r3

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Operation (Continued)

Operation (Continued)

Figure 3-2 – Controls, Valves and Switches

1Electrical "On/Off" Switch

The box drive belts are turned on and off ("Off button is red) with the electrical switch on the left side guard on the infeed end of the machine.

Note –The case sealer has a circuit breaker located in the electrical control box on the lower right side of the machine frame. If circuit becomes overloaded and circuit breaker trips, see "Maintenance – Circuit Breaker", page 22.

2Main Air "On/Off" Valve/Pressure Regulator/ Filter – Figure 3-3

This set of pneumatic components controls, regulates and filters plant air supply to the two separate control circuits of the case sealer.

"On/Off" Valve – "On" turn to "SUP" – "Off" turn to "EXH". Note –Turning air supply "Off" automatically bleeds air pressure from the case sealer air circuits.

Always turn the air "Off" when machine is not in use, when servicing the machine, or when connecting or disconnecting air supply line.

Note –The air valve has provisions for lockout/ tagout according to plant regulations.

Pressure Regulator regulates main air pressure to the machine. The factory set point if 95 PSIG. To re-adjust pressure, pull knob up and turn to desired pressure. Push down to lock setting.

Filter removes dirt and moisture from plant air before it enters the case sealer pneumatic circuits. If water collects in bottom of bowl, lift up on the valve on the bottom of bowl to drain.

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3M 800r3 manual Operation Continued, 2 - Controls, Valves and Switches 1 Electrical On/Off Switch

Contents

AccuGlideTM Instructions and Parts ListSafeguards 3M-Matic241 Venture Drive Replacement Parts and Service InformationTo Our Customers 3M/Tape Dispenser PartsAVAILABLE DIRECT FROM Replacement Parts And Service InformationSERVICE, REPLACEMENT PARTS AND ADDITIONAL MANUALS To Our CustomersThis instruction manual is divided into two sections as follows 800r3 Random Case Sealer, TypePage Section I - 800r3 Random Case SealerPage Table of Contents ContinuedReplacement Parts Illustrations and Parts Lists See Section II for Table of Contents3M-MaticTM 800r3 Random Case Sealer, Type Intended Use800r3 Contents Figure 1-2 - Electrical Warning Label Important SafeguardsThis safety alert symbol identifies important messages in this manual Figure 1-1 - Knife Warning LabelFigure 1-4 - Stop and On/Off Labels Important Safeguards ContinuedFigure 1-5 - Safety Instructions Label Figure 1-6 - Safety Instructions LabelFigure 1-9 - Force Adjustment Label Figure 1-8 - Raise/Latch Upper Assembly LabelFigure 1-10 -Air Pressure Gage Label Figure 1-12 - Tape Threading Label Figure 1-11 - Knife Warning Label The Tape Threading Label, shown in4. Tape 1. Power Requirements2. Operating Rate 3. Operating ConditionsDETERMINE THE BOX LIMITATIONS BY COMPLETING THIS FORMULA Specifications Continued9. Box Weight and Size Capacities Weight Box SizeMinimum 10. Machine DimensionsMaximum CAUTION - Machine weighs approximately 208 kg 460 pounds uncrated Installation and Set-UpReceiving And Handling Machine Set-UpInstallation and Set-Up Continued Figure 2-2 - Pneumatic Connection WARNING - Use care when working with compressed airFigure 3-1 - Case Sealer Components OperationOperation Continued Figure 3-2 - Controls, Valves and Switches 1 Electrical On/Off Switch2 Main Air On/Off Valve/Pressure Regulator/ Filter - Figure 4 Door Figure 3-3 - On/Off Valve/Regulator/Filter 3 E-Stop SwitchWARNING - The E-Stop switch or door must not be used for raising 6 Centering Switch, Box Drive Belts10 Main Air Pressure Gauge 12 Indicator, Air PressureFigure 3-5 - Air Regulator, Upper Taping Head Frame 9 Air Pressure Regulator, Upper Taping Head Frame -FigureTape Loading/Threading 2. Turn electrical and air supply off when machine is not in useWARNINGS 4. Keep hands and loose clothing away from moving beltsBox Jam WARNING - Keep hands away from drive belts when feeding boxes toBox Sealing Figure 3-7 - Operation Figure 3-8 - Operation 8888 - OperationLubrication MaintenanceWARNING - Turn off electrical and air supplies and disconnect power CleaningDrive Belts WARNING -The E-Stop switch or door must not be used for raisingWARNING - Each drive assembly weighs approximately 20.4 kg personnel could resultFigure 4-4 - Box Drive Belt Tension Adjustment, Top View Figure 4-3 - Box Drive Assembly, Infeed EndCircuit Breaker WARNING - The following procedure must be performed byKnife Replacement, Taping Head personnel could resultTaping Head Adjustments - Refer to Section Adjustmentspersonnel could result Drive Belt Tension Changing the Tape Leg Length From 70 to 50 mm 2.75 to 2.00 in WARNING - Turn air supply and electrical power off and disconnectWARNING - Use care when working near taping head knives as knives WARNING -The E-Stop switch or door must not be used for raisingFigure 5-2 - Column Re-Positioning Special Set-Up Procedure ContinuedTHIS PAGE IS BLANK Cause TroubleshootingTroubleshooting Guide ProblemCause Troubleshooting ContinuedTroubleshooting Guide Problem800r3 Case Sealer Operating Sequence WARNING - Electrical service procedures must be performed by Electrical/Pneumatic DiagramsFigure 6-1 - Electrical Diagram Page Figure 6-2 - Pneumatic Diagram Electrical/Pneumatic Diagrams ContinuedWARNING - Turn off and disconnect air and electrical supplies before Page THIS PAGE IS BLANK Part Number Parts Ordering/ServiceSpare Parts Section/Ref. NoOption/Accessory Options/AccessoriesPart Number 800r3 Random Case Sealer, Type Replacement Parts - Illustrations and Parts ListsWith AccuGlide II STD 3 Inch Taping Heads THIS PAGE IS BLANK 800r3 Random Case Sealer Frame Assemblies 800r3 Random Case Sealer 4896-1 Ref. No3M Part No Description800r3 Random Case Sealer 3M Part No Ref. NoDescription 800r3 Random Case Sealer Figure 5184/1 of Description Figure 5184 page 1 ofRef. No 3M Part No800r3 Random Case Sealer Figure 5184/2 of Description Figure 5184 page 2 ofRef. No 3M Part No800r3 Random Case Sealer 3M Part No Ref. NoDescription 800r3 Random Case Sealer 3M Part No Ref. NoDescription 800r3 Random Case Sealer 3M Part No Ref. NoDescription 800r3 Random Case Sealer 3M Part No Ref. NoDescription 800r3 Random Case Sealer Figure 7006/1 of Description Figure 7006 page 1 ofRef. No 3M Part No800r3 Random Case Sealer Figure 7006/2 of Description Figure 7006 page 2 ofRef. No 3M Part No800r3 Random Case Sealer Figure 7007/1 of Description Figure 7007 page 1 ofRef. No 3M Part No800r3 Random Case Sealer Figure 7007/2 of Description Figure 7007 page 2 ofRef. No 3M Part No800r3 Random Case Sealer 3M Part No Ref. NoDescription 800r3 Random Case Sealer Safety and Information Labels Description 800r3 Safety and Information LabelsRef. No 3M Part No