3M-Matic
Instructions and Parts List
Safeguards
AccuGlideTM
3M/Tape Dispenser Parts
Replacement Parts and Service Information
To Our Customers
241 Venture Drive
To Our Customers
Replacement Parts And Service Information
SERVICE, REPLACEMENT PARTS AND ADDITIONAL MANUALS
AVAILABLE DIRECT FROM
Section I - 800r3 Random Case Sealer
800r3 Random Case Sealer, Type
Page
This instruction manual is divided into two sections as follows
See Section II for Table of Contents
Table of Contents Continued
Replacement Parts Illustrations and Parts Lists
Page
Intended Use
3M-MaticTM 800r3 Random Case Sealer, Type
800r3 Contents
Figure 1-1 - Knife Warning Label
Important Safeguards
This safety alert symbol identifies important messages in this manual
Figure 1-2 - Electrical Warning Label
Figure 1-6 - Safety Instructions Label
Important Safeguards Continued
Figure 1-5 - Safety Instructions Label
Figure 1-4 - Stop and On/Off Labels
Figure 1-9 - Force Adjustment Label
Figure 1-8 - Raise/Latch Upper Assembly Label
Figure 1-10 -Air Pressure Gage Label
The Tape Threading Label, shown in
Figure 1-12 - Tape Threading Label Figure 1-11 - Knife Warning Label
3. Operating Conditions
1. Power Requirements
2. Operating Rate
4. Tape
Box Size
Specifications Continued
9. Box Weight and Size Capacities Weight
DETERMINE THE BOX LIMITATIONS BY COMPLETING THIS FORMULA
Minimum
10. Machine Dimensions
Maximum
Machine Set-Up
Installation and Set-Up
Receiving And Handling
CAUTION - Machine weighs approximately 208 kg 460 pounds uncrated
Installation and Set-Up Continued
WARNING - Use care when working with compressed air
Figure 2-2 - Pneumatic Connection
Operation
Figure 3-1 - Case Sealer Components
Operation Continued
Figure 3-2 - Controls, Valves and Switches 1 Electrical On/Off Switch
2 Main Air On/Off Valve/Pressure Regulator/ Filter - Figure
6 Centering Switch, Box Drive Belts
Figure 3-3 - On/Off Valve/Regulator/Filter 3 E-Stop Switch
WARNING - The E-Stop switch or door must not be used for raising
4 Door
9 Air Pressure Regulator, Upper Taping Head Frame -Figure
12 Indicator, Air Pressure
Figure 3-5 - Air Regulator, Upper Taping Head Frame
10 Main Air Pressure Gauge
4. Keep hands and loose clothing away from moving belts
2. Turn electrical and air supply off when machine is not in use
WARNINGS
Tape Loading/Threading
Figure 3-7 - Operation Figure 3-8 - Operation 8888 - Operation
WARNING - Keep hands away from drive belts when feeding boxes to
Box Sealing
Box Jam
Cleaning
Maintenance
WARNING - Turn off electrical and air supplies and disconnect power
Lubrication
personnel could result
WARNING -The E-Stop switch or door must not be used for raising
WARNING - Each drive assembly weighs approximately 20.4 kg
Drive Belts
Figure 4-3 - Box Drive Assembly, Infeed End
Figure 4-4 - Box Drive Belt Tension Adjustment, Top View
personnel could result
WARNING - The following procedure must be performed by
Knife Replacement, Taping Head
Circuit Breaker
Taping Head Adjustments - Refer to Section
Adjustments
personnel could result Drive Belt Tension
WARNING -The E-Stop switch or door must not be used for raising
WARNING - Turn air supply and electrical power off and disconnect
WARNING - Use care when working near taping head knives as knives
Changing the Tape Leg Length From 70 to 50 mm 2.75 to 2.00 in
Special Set-Up Procedure Continued
Figure 5-2 - Column Re-Positioning
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Problem
Troubleshooting
Troubleshooting Guide
Cause
Problem
Troubleshooting Continued
Troubleshooting Guide
Cause
800r3 Case Sealer Operating Sequence
WARNING - Electrical service procedures must be performed by
Electrical/Pneumatic Diagrams
Figure 6-1 - Electrical Diagram
Page
Figure 6-2 - Pneumatic Diagram
Electrical/Pneumatic Diagrams Continued
WARNING - Turn off and disconnect air and electrical supplies before
Page
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Section/Ref. No
Parts Ordering/Service
Spare Parts
Part Number
Option/Accessory
Options/Accessories
Part Number
800r3 Random Case Sealer, Type
Replacement Parts - Illustrations and Parts Lists
With AccuGlide II STD 3 Inch Taping Heads
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800r3 Random Case Sealer Frame Assemblies
800r3 Random Case Sealer
Description
Ref. No
3M Part No
4896-1
800r3 Random Case Sealer
3M Part No
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Description
800r3 Random Case Sealer Figure 5184/1 of
3M Part No
Figure 5184 page 1 of
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Description
800r3 Random Case Sealer Figure 5184/2 of
3M Part No
Figure 5184 page 2 of
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Description
800r3 Random Case Sealer
3M Part No
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800r3 Random Case Sealer
3M Part No
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800r3 Random Case Sealer
3M Part No
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800r3 Random Case Sealer
3M Part No
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Description
800r3 Random Case Sealer Figure 7006/1 of
3M Part No
Figure 7006 page 1 of
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Description
800r3 Random Case Sealer Figure 7006/2 of
3M Part No
Figure 7006 page 2 of
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Description
800r3 Random Case Sealer Figure 7007/1 of
3M Part No
Figure 7007 page 1 of
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Description
800r3 Random Case Sealer Figure 7007/2 of
3M Part No
Figure 7007 page 2 of
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Description
800r3 Random Case Sealer
3M Part No
Ref. No
Description
800r3 Random Case Sealer Safety and Information Labels
3M Part No
800r3 Safety and Information Labels
Ref. No
Description