SERVICING | & SPARES |
27.1 | REPLACEMENT OF PARTS | ||
|
| 27. Hydraulic Block | |
|
|
| Ensure the appliance has been fully drained |
|
|
| (see draining the appliance). |
|
|
| Disconnect the electrical connections to the |
|
|
| NTC, Turbine and pump. |
|
|
| Undo the nuts securing the copper water |
|
|
| pipes to the manifold (there is no need to |
|
|
| remove the gas pipe) |
|
|
| Release the spring clips securing these |
|
|
| water pipes to the plastic housing and |
|
|
| remove the pipes. |
|
|
| Release the spring clip securing the |
|
|
| expansion vessel pipe to the plastic housing |
|
|
| and remove the pipe. |
27.2 |
|
| Undo the nut securing the pressure gauge to |
|
| its bracket and remove the gauge. | |
|
|
| Release the locking devices that secure the |
|
|
| two copper water pipes leading to the |
|
|
| combustion chamber by squeezing the two |
|
|
| tabs together and rotating anticlockwise |
|
|
| (viewed from above). |
|
|
| Remove the rubber pipe connecting the |
|
|
| sump and remove the syphon. NOTE: this is |
|
|
| not essential but makes the removal of the |
|
|
| block easier. |
| 27.1 | Undo the two screws securing the hydraulic | |
|
|
| block to the chassis (located top left / top |
|
|
| right of the housing) |
| 27.2 | Lift the left hand side of the block slightly, | |
|
|
| then manoeuvre the block out, starting with |
|
|
| the right hand side. |
|
|
| Take care not to snag the harness or |
|
|
| pressure gauge bracket. |
|
| NOTE: the block will still contain a small amount | |
|
| of water, which will spill if the block is tilted. | |
|
|
| To refit, follow the above in reverse. Ensure |
|
|
| any seals that have been disturbed are |
|
|
| renewed. |
|
| 28. CH pressure relief valve | |
|
|
| Remove the hydraulic block from the boiler |
|
|
| (See Removing the Hydraulic Block). |
| 28.1 | Remove the spring clip from the Pressure | |
|
|
| relief valve housing. |
| 28.2 | Withdraw the pressure release valve (A) from | |
|
|
| its housing. |
|
|
| To refit, follow the above in reverse. Ensure |
|
|
| any seals that have been disturbed are |
|
|
| renewed. |
28.1 | 28.2 |
| A |
49
REPLACEMENT OF PARTS
INSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR 24 i junior/28 i junior 8 716 107 336b (11/05)