III. HAZARDOUS LOCATIONS
TO BURNERS
A93044
Fig. 16—Installation in a Garage
WARNING: When furnace is installed in a residential garage, it must be installed so that burners and ignition sources are located a minimum of 18 in. above floor. The furnace must be located or protected to avoid physical damage by vehicles. When furnace is installed in a public garage, airplane hangar, or other building having a hazardous atmosphere, unit must be installed in accor- dance with NFGC or NSCNGPIC. (See Fig. 16.)
2.For each hole, install nut on bolt and then install bolt and nut in hole. (Install flat washer if desired.)
3.Install another nut on other side of furnace base. (Install flat washer if desired.)
4.Adjust outside nut to provide desired height, and tighten inside nut to secure arrangement.
NOTE: Bottom closure must be used when leveling legs are used. See Bottom Closure Panel section.
II.INSTALLATION IN UPFLOW OR DOWNFLOW APPLICATIONS
NOTE: For downflow applications, this furnace is approved for use on combustible flooring when special base (available from manufacturer) Part No. KGASB0201ALL is used. Special base is not required when this furnace is installed on manufacturer’s Coil Assembly Part No. CD5 or CK5, or Coil Box Part No. KCAKC is used.
1.Determine application being installed from Table 1.
2.Construct hole in floor per dimensions specified in Table 1 and Fig. 18.
3.Construct plenum to dimensions specified in Table 1 and Fig. 18.
4.If downflow subbase (KGASB) is used, install as shown in Fig. 19.
If coil assembly CD5 or CK5 or Coil Box KCAKC is used, install as shown in Fig. 20.
NOTE: Remove furnace perforated, discharge duct flanges when they interfere with mating flanges on coil on downflow subbase. To remove furnace perforated, discharge duct flange, use wide duct pliers or duct flange tool to bend flange back and forth until it breaks off. Be careful of sharp edges. (See Fig. 21.)
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| INSTALLATION |
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| WARNING: Do not bend duct flanges inward as shown |
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I. LEVELING LEGS (IF DESIRED) |
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| in Fig. 21. This will affect airflow across heat exchangers |
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When furnace is used in upflow position with side inlet(s), leveling |
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| failure. Remove duct flange completely or bend it inward |
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legs may be desired. (See Fig. 17.) Install |
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| a minimum of 210° as shown in Fig. 21. |
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5⁄16″ | NOTE: For 140 size unit when installed in downflow orientation, | |||||||
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| cut the white jumper wire off between terminals | |||
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| 5⁄16″ | Do not cut white jumper between terminals | |||||
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| Refer to Fig. 30 for location of jumper. Cut jumper close to | ||||||
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| connector and remove wire to avoid a short circuit. | |||
1 3⁄4″ |
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| III. INSTALLATION IN HORIZONTAL APPLICATIONS | ||||||
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| CAUTION: The entire length of furnace MUST be |
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| supported when furnace is used in a horizontal position to |
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| 1 3⁄4″ |
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| ensure proper draining. When suspended, bottom brace |
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| supports sides and center blower shelf. When unit is |
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| supported from the ground, blocks or pad should support |
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| sides and center blower shelf area. Failure to follow this |
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5⁄16″ |
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| caution will result in intermittent unit operation or per- |
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| formance satisfaction. |
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| 5⁄16″ | These furnaces can be installed horizontally in either horizontal | |||||
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| left or right discharge position. In a crawlspace, furnace can either | ||||||
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| 1 3⁄4″ |
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| be hung from floor joist or installed on suitable blocks or pad. | |||
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| 1 3⁄4″ | Furnace can be suspended from each corner by hanger bolts and | |||||
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| angle iron supports. (See Fig. 22.) Cut hanger bolts (4 each | |||
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| A89014 | ||||
| Fig. | |||||||
NOTE: The maximum length of bolt should not exceed | Fig. 22. Dimples are provided for hole locations. (See Fig. 2.) | |||||||
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| AIR DUCTS | ||||||
1. Position furnace on its back. Locate and drill a | I. GENERAL REQUIREMENTS | |||||||
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diameter hole in each bottom corner of furnace. (See Fig. | The duct system should be designed and sized according to | |||||||
12.) Holes in bottom closure panel may be used as guide | accepted national standards such as those published by: Air | |||||||
locations. | Conditioning Contractors Association (ACCA), Sheet Metal and | |||||||
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