These furnaces are shipped with the following materials to assist in proper furnace installation. These materials are shipped in the main blower compartment.
Installer Packet includes: |
|
Installation, Startup, and Operating Instructions |
|
Service and Maintenance Instructions |
|
User’s Information Manual |
|
Warranty Certificate |
|
Loose Parts Bag includes: | Quantity |
Pressure tube extension | 1 |
Collector Box or condensate trap extension tube | 1 |
Inducer housing drain tube | 1 |
2 | |
Drain tube coupling | 1 |
Drain tube coupling grommet | 1 |
Vent and | 2 |
Condensate trap hole filler plug | 3 |
Vent and | 2 |
1 | |
Vent Pipe Extension | 1* |
|
|
* ONLY supplied with some furnaces.
For accessory installation details, refer to accessory installation instructions.
CODES AND STANDARDS
Follow all national and local codes and standards in addition to these instructions. The installation must comply with regulations of the serving gas supplier, local building, heating, plumbing, and other codes. In absence of local codes, the installation must comply with the national codes listed below and all authorities having jurisdiction.
In the United States and Canada, follow all codes and standards for the following:
I. SAFETY
•US: National Fuel Gas Code (NFGC) NFPA
•CANADA: National Standard of Canada, Natural Gas and Propane Installation Code (NSCNGPIC) CSA
II. GENERAL INSTALLATION
•US: NFGC and the NFPA 90B. For copies, contact the National Fire Protection Association Inc., Batterymarch Park, Quincy, MA 02269; or for only the NFGC contact the American Gas Association, 400 N. Capitol, N.W., Washington DC 20001
•CANADA: NSCNGPIC. For a copy, contact Standard Sales, CSA International, 178 Rexdale Boulevard, Etobicoke (Toronto), Ontario, M9W 1R3, Canada
III. COMBUSTION AND VENTILATION AIR
•US: Section 8.3 of the NFGC, Air for Combustion and Ventilation
•CANADA: Part 7 of the NSCNGPIC, Venting Systems and Air Supply for Appliances
IV. DUCT SYSTEMS
•US and CANADA: Air Conditioning Contractors Association (ACCA) Manual D, Sheet Metal and Air Conditioning Con- tractors National Association (SMACNA), or American Soci- ety of Heating, Refrigeration, and Air Conditioning Engineers (ASHRAE) 2001 Fundamentals Handbook Chapter 34.
V. ACOUSTICAL LINING AND FIBROUS GLASS DUCT
•US and CANADA: current edition of SMACNA, NFPA 90B as tested by UL Standard 181 for Class I Rigid Air Ducts
VI. GAS PIPING AND GAS PIPE PRESSURE TESTING
•US: NFGC; chapters 5, 6, 7, and 12 and national plumbing codes
•CANADA: NSCNGPIC Parts 3, 4, 5, A, B, E, and H.
INSTALLATION
This forced air furnace is equipped for use with natural gas at altitudes 0 - 10,000 ft (0 - 3,050m), except 140 size furnaces are only approved for altitudes 0 - 7,000 ft. (0 - 2,135m).
An accessory kit, supplied by the manufacturer, shall be used to convert to propane gas use or may be required for some natural gas applications.
This furnace is for indoor installation in a building constructed on site. This furnace may be installed in a manufactured (mobile) home when stated on rating plate and using factory authorized kit.
This furnace may be installed on combustible flooring in alcove or closet at Minimum Inches Clearance To Combustible Construction as described below.
This furnace requires a special venting system. Refer to the installation instructions for parts list and method of installation. This furnace is for use with
| LEVEL (0")TO | MIN 1/4" TO 1/2" MAX |
For upflow and downflow applications, furnace must be installed level, or pitched within 1/2" of level. For a | 1/2" MAX |
|
|
| |
horizontal application, the furnace must be pitched minimum 1/4" to maximum of 1/2" forward for proper |
| FRONT |
drainage. See Installation Manual for IMPORTANT unit support details on horizontal applications. | UPFLOW OR | FRONT |
| ||
| DOWNFLOW | HORIZONTAL |
|
|
MINIMUM INCHES CLEARANCE TO COMBUSTIBLE CONSTRUCTION
ALL POSITIONS:
* | Minimum front clearance for service 30 inches (762mm). |
† † | 140 size furnaces require 1 inch back clearance to combustible materials. |
DOWNFLOW POSITIONS:
†For installation on combustible floors only when installed on special base No. KGASB0201ALL, Coil Assembly, Part No. CD5 or CK5, or Coil Casing, Part No. KCAKC.
HORIZONTAL POSITIONS:
Line contact is permissible only between lines formed by intersections of top and two sides of furnace jacket, and building joists, studs, or framing.
§Clearance shown is for air inlet and air outlet ends.
Ø120 and 140 size furnaces require 1 inch bottom clearance to combustible materials.
This furnace is approved for UPFLOW, DOWNFLOW and HORIZONTAL installations.
Clearance arrows | 1" |
|
| ||
do not change with |
|
|
| ||
furnace orientation. | TOP/PLENUM |
|
| ||
† † 0" |
|
|
| 0" § | |
B | A |
|
|
| E |
| C K |
|
| ID | |
|
|
| CE | S | |
|
|
|
| A |
|
|
|
|
| N |
|
|
|
| R |
| |
|
|
| U |
|
|
|
|
| F | T |
|
|
|
|
| N |
|
|
|
|
| O |
|
|
|
|
| R |
|
|
|
|
| F |
|
| E |
I | D |
S |
|
0"
§
LIT
Fig. 3—Clearances to Combustibles —4—
|
|
|
| S E | R VI |
|
|
| F R O |
|
|
| C E | * | |
| N |
|
|
| |||
|
| T |
|
|
| 30 | |
|
|
| 3" |
|
| MIN | |
|
|
|
|
|
|
| |
| BOTTOM |
|
| Vent clearance to | |||
0" |
|
| |||||
† | Ø |
|
| combustibles 0". |
A02248