Burnham FM01FD00B manual Section III Boiler Assembly Instructions KD Boiler

SECTION III - BOILER ASSEMBLY INSTRUCTIONS (KD Boiler) - Continued

NOTE: Only factory packaged and firetested units are eligible to bear the UL listing mark.

A.INSTALL COMMON PARTS TO BLOCK ASSEMBLY, Refer to Figure 9.

1.Remove contents from Common Parts Carton marked ‘CPC’.

2.Locate four (4) C. I. burner swing door (BSD) hinge/latch castings, two (2) C. I. BSD hinge loop castings, ten (10) 7/16 split lock washers and ten (10) 7/16 -14 x 1-1/2 lg. cap screws.

NOTICE

Front section and burner swing door (BSD) are designed to use universal parts that can be mounted to make the hinge set work for either left hand or right hand swing.

For the purpose of these instructions, Burnham will default to mounting hinge set for left hand swing (left side).

3.Determine best hinge arrangement for your installation based on room size, piping arrangement, burner, fuel lines, utilities and service clearances.

4.For BSD left hand swing (left side hinge) -

a.Install hinge/latch castings, pin side up, on hinge pads located on left side of front section. Use two (2) 7/16” split lock washers and two (2) 7/16 -14 x 1-1/2 lg. cap screws per hinge pin, see Figures 9 and 10. Secure hardware wrench tight.

b.Install hinge/latch castings, latch side up, on hinge pads located on right side of front section using same hardware for hinge latch as was used for hinge pin, see Figures 9 and 10. Secure wrench tight.

Figure 10: Universal Hinge/Latch Casting

c.Locate and position burner swing door (BSD) vertically against wall or structure to allow access to both side, front and rear (insulation side).

d.Install hinge loops inside hinge pockets located on left side of BSD by engaging keyway slot in loop over pocket key to lock position, see Figure 11. Attach each hinge loop with one (1) 7/16” split lock washer and one (1) 7/16 -14 x 1-1/2” lg. cap screw, secure hardware wrench tight.

Figure 11: Hinge Loop

5.For BSD right hand swing (right side hinge) -

a.Repeat 4a thru 4d but install hinge set and hardware in reverse locations for right hand swing.

6.Complete Burner Swing Assembly (BSD) - see Figure 9.

a.Install BSD rope gasket to rear of door.

b.If necessary, clean the rope groove around perimeter of the BSD with a wire brush.

c.Using the multi-purpose spray adhesive provided, apply the adhesive to the perimeter rope groove. Follow the directions on the can for application and tack time.

d.Locate a 158” length of silicone coated fiberglass rope from common parts carton. Starting at

3 o’clock position, push rope into groove and continue around perimeter until rope overlaps the starting point. Rope should be approximately 4” longer than required. Use a permanent black marker to mark the rope approximately 1/8” beyond point of overlap. Cut off excess with scissors or utility knife and wooden cutting block.

e.Apply a generous bead of red sealant to both ends of cut rope, push ends together and smooth excess sealant over joint with your finger.

WARNING

Sealant must be properly applied to ALL boiler joints. Failure to properly seal the boiler joints will result in combustion gas leaks through the joint. DO NOT operate boiler with combustion gas leaks.

26