Carrier 48TF004-007 specifications Durablade Economizer Troubleshooting

Models: 48TF004-007

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Table 35 — Durablade Economizer Troubleshooting

 

 

PROBLEM

CAUSE

 

REMEDY

Damper does not open.

Indoor (evaporator) fan is off.

1.

Check to ensure that 24 vac is present at terminal C1 on the IFC or that

 

 

 

 

 

 

24 vac is present at the IFO terminal. Check whether 24 vac is present at

 

 

 

 

 

 

PL6-1 (red wire) and/or PL6-3 (black wire). If 24 vac is not present, check wir-

 

 

 

 

 

 

ing (see unit label diagram).

 

 

 

 

 

2.

Check proper thermostat connection to G on the connection board.

 

 

 

 

No power to economizer motor.

1.

Check that SW3 is properly making contact with the damper blade. Check

 

 

 

 

 

 

that SW1 is in the NC (normally closed) position.

 

 

 

 

 

2.

Check diode D18. If diode is not functioning properly, replace D18.

 

 

 

 

 

3.

Confirm that the economizer control board is grounded properly at PL6-4

 

 

 

 

 

 

(brown wire) and at brown terminal of the economizer control board (brown

 

 

 

 

 

 

wire). The economizer motor must also be grounded properly at the negative

 

 

 

 

 

 

motor terminal (brown wire).

 

 

 

 

 

4.

Verify SW1 and SW3 are working and wired properly (see unit label diagram).

 

 

 

 

 

5.

Check for 24 vac input at both PL6-1 (red wire) and PL6-3 (black wire). If

 

 

 

 

 

 

24 vac not present, check unit wiring (see unit label diagram). If 24 vac is

 

 

 

 

 

 

found in both places, check for 24 vac at the yellow terminal of the econo-

 

 

 

 

 

 

mizer control board (yellow wire). If 24 vac power is not present, replace the

 

 

 

 

 

 

economizer control board.

 

 

 

 

Economizer motor failure.

If the indoor (evaporator) fan and economizer motor are energized, verify that

 

 

 

 

 

there is a minimum of 18 vdc at the positive motor terminal. If the motor is not

 

 

 

 

 

operating, replace the motor.

Economizer operation

OAT or EC set too high.

1.

Set at correct temperature (3 F below indoor space temperature).

limited to minimum

 

2.

Check OAT or EC by setting above outdoor temperature or humidity level. If

position.

 

 

the OAT or EC switches do not close, replace OAT or EC.

 

 

 

 

Verify economizer control board

1.

Perform the following tests when OAT or EC is closed, Y1 is called for and

 

 

 

 

is correctly wired and works

 

damper is at minimum position. Confirm 24 vac on gray terminal of the econ-

 

 

 

 

properly.

 

omizer control board (gray wire). If 24 vac is not present, check wiring (see

 

 

 

 

 

 

unit label diagram).

 

 

 

 

 

2.

Verify that SW1 and SW3 are wired correctly and working properly (see unit

 

 

 

 

 

 

label diagram).

 

 

 

 

 

3.

Check to ensure that 24 vac exists at PL6-2 (blue wire). If 24 vac is not

 

 

 

 

 

 

present, check wiring (see unit wiring label diagram).

 

 

 

 

 

4.

Check 24 vac output at PL6-10 (white wire). If 24 vac is not present, replace

 

 

 

 

 

 

economizer control board.

 

 

 

 

Check SAT.

1.

After verifying that the OAT and EC settings and the economizer control

 

 

 

 

 

 

board wiring are correct, check to ensure that the 24 vac terminal of the SAT

 

 

 

 

 

 

has 24 vac (white wire). If OAT, EC, and control board are functioning and

 

 

 

 

 

 

wired properly and no 24 vac exists, check wiring (see unit label diagram).

 

 

 

 

 

2.

If supply-air temperature is greater than 57 F, 24 vac should be found at

 

 

 

 

 

 

terminal T2 on the SAT (pink wire). If 24 vac is not present, replace SAT.

Damper does not close.

Incorrect wiring of economizer.

1.

Verify that SW2 and SW4 are wired and working properly (see unit label

 

 

 

 

 

 

diagram.).

 

 

 

 

 

2.

Check diode D19. If diode is not functioning properly, replace D19.

 

 

 

 

Verify economizer control board

1.

After verifying that the wiring is correct, modulate the damper to the minimum

 

 

 

 

is functioning properly.

 

position. Remove the calls for G.

 

 

 

 

 

2.

If the damper does not move, check for 24 vac at PL6-1 (red wire). If 24 vac is

 

 

 

 

 

 

not present, check wiring (see unit label diagram).

 

 

 

 

 

3.

If damper still does not move, check for 24 vac at blue terminal of economizer

 

 

 

 

 

 

control board (blue wire). If 24 vac is not present, replace the economizer cir-

 

 

 

 

 

 

cuit board.

 

 

 

 

Check SAT.

1.

After verifying that the wiring is correct and the economizer control board is

 

 

 

 

 

 

functioning properly, place the OAT or EC switch in the closed position. Place

 

 

 

 

 

 

a call for Y1 and open the damper to the fully open position. Confirm that the

 

 

 

 

 

 

24 vac terminal of the SAT has 24 vac (white wire). If 24 vac is not present,

 

 

 

 

 

 

check wiring (see unit label diagram).

 

 

 

 

 

2.

If supply-air temperature is less than 52 F, 24 vac should be found at terminal

 

 

 

 

 

 

T1 on the SAT (violet wire). If 24 vac not found, replace SAT.

 

 

 

 

Economizer motor failure.

If economizer control board and SAT are functioning properly, verify that there is

 

 

 

 

 

a minimum of 18 vdc at the positive motor terminal. If a minimum of 18 vdc is

 

 

 

 

 

present and the motor is still not operating, replace the motor.

Economizer damper does

Verify that close-on-power-loss

1.

Check voltage potential across batteries. If lower than 14 vdc, replace close-

not close on power loss.

and economizer control board

 

on-power-loss power supply (9-v alkaline batteries). It is recommended that

 

 

 

 

are functioning properly.

 

you check this emergency power supply on a regular basis or whenever the

 

 

 

 

 

 

filters are changed.

 

 

 

 

 

2.

If the close-on-power-loss and economizer control board are functioning

 

 

 

 

 

 

properly, check for 14 vdc or higher at the blue terminal of the economizer

 

 

 

 

 

 

control board (blue wire) when power is disconnected from unit. If 14 vdc is

 

 

 

 

 

 

not present, replace the control board.

 

 

LEGEND

 

 

 

C1

Common Power

 

 

 

EC

Enthalpy Control

 

 

 

IFC

Indoor (Evaporator) Fan Contactor

 

 

IFO — Indoor (Evaporator) Fan On

 

 

OAT — Outdoor-Air Thermostat

 

 

PL

Plug

 

 

 

SAT — Supply-Air Thermostat

 

 

SW

Economizer Position Switch

 

 

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Page 46
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Carrier 48TF004-007 specifications Durablade Economizer Troubleshooting