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Carrier manual Diesel Generator Set, OPERATION AND SERVICE for 69UG15 Generator Set Units

Models: 69UG15

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Diesel Generator Set

OPERATION AND SERVICE

for

69UG15

Generator Set Units

PID UG1450 and Higher

T--343 Rev --

Page 1

Image 1

Carrier manual Diesel Generator Set, OPERATION AND SERVICE for 69UG15 Generator Set Units, PID UG1450 and Higher

Contents

Diesel Generator Set OPERATION AND SERVICE for 69UG15 Generator Set UnitsPID UG1450 and Higher T--343 RevMODEL 69UG15 Safety--i TABLE OF CONTENTSPARAGRAPH NUMBER Page4--1 TABLE OF CONTENTS - Continued5--1 PARAGRAPH NUMBERLIST OF TABLES LIST OF ILLUSTRATIONSFIGURE NUMBER TABLE NUMBERGENERAL SAFETY NOTICES SAFETY SUMMARYOPERATING PRECAUTIONS MAINTENANCE PRECAUTIONSDo not use gasoline to clean air cleaner parts Never open the radiator cap when the cool- ant is hotSPECIFIC WARNING AND CAUTION STATEMENTS Never pour cold water into a hot engineEngine Parts List 1.2 CONFIGURATION IDENTIFICATIONSECTION DESCRIPTION 1.1 INTRODUCTIONElectrical Wiring Table 1-1 Model ChartSchematic and Diagram Figures460 VOLT 230 VOLTFigure 1-1 Generator Set Page 1.5.2 Alternating Current Generator Diagram Figure 1-3 Fuel System Diagram1.3 ENGINE 1.3.1 Electronic Governor Module1.6 BATTERY CHARGER Figure 1-5 A--C Generator Circuit Diagram1.7 OPERATING CONTROLS AND INSTRUMENTS 1.7.1 Introduction 1.7.2 Control Panel and Related Components a. Gauges and Senders1.8 SAFETY DEVICES c. Manual Switchesb. Meters CONTROLFigure 1-8 Auto Restart Control Box and Panel Figure 1-7 Customer Specific Control Panel and BoxCONTROL CONTROLIndicator Table 1-2 Auto Restart Preset ValuesPreset Value DescriptionIntake Table 1-3 Auto Restart Sequencing ContinuedEngine EngineSwitch Setting Table 1-4 Safety DevicesSafety Switch BATTERY CHARGEROutdoor Temperature 1.10 ENGINE DATA ContinuedCentigrade WinterSECTION 2 OPERATION 2.1 GENERATOR SET INSTALLATIONCONTAINER FLOOR CROSS I---BEAMS REAR OF CHASSISFigure 2-2 Typical Generator Set Mounting - Quick Mount VIEW A - A2.2 GENERATOR SET REMOVAL CONTAINER FLOOR CROSS I---BEAMS2.3.2 Starting Instructions 2.3 STARTING AND STOPPING INSTRUCTIONS 2.3.1 Pre-Start InspectionCOLD ENGINE PREHEAT TIMES Ambient Temperature2.4.1 Sequence of Operation a. Standard Units 2.4 CONTROL CIRCUIT OPERATIONBeware of moving poly V-Belt and belt driv- en components REMEDY SECTION TROUBLESHOOTINGCONDITION POSSIBLE CAUSE3.1.4 Starter Motor Malfunction 3.1.3 Engine Will Not Shut Off3.1.5 Malfunction In The Engine Starting Circuit REMEDY3.2 BATTERY CHARGER SOLID STATE 3.1.6 Miscellaneous Engine TroubleshootingREMEDY CONDITION3.3 ALTERNATING CURRENT GENERATOR 3.2 BATTERY CHARGER SOLID STATE CONTINUEDREMEDY CONDITION3.4 AUTO RE-START OPTION 3.3 ALTERNATING CURRENT GENERATOR CONTINUEDREMEDY CONDITIONREMEDY 3.4 AUTO RE-START OPTION CONTINUEDCONDITION POSSIBLE CAUSE4.2 PREVENTATIVE MAINTENANCE SCHEDULE SECTION SERVICE AND PREVENTIVE MAINTENANCE4.3 BATTERY SERVICE 4.4 ENGINE SERVICE AND COMPONENTS 4.4.1 Bleeding the Fuel SystemStandard Service Table 4-1 Preventative Maintenance Actions and ScheduleService Description of Procedure22.Clean crankcase breather Table 4-1 Preventative Maintenance Actions and Schedule Continued25.Clean and flush coolant system 28.Check and adjust injector nozzles4.4.8 Servicing Heater Switch 1. Remove control box cover 4.4.7 Servicing Low Oil Pressure SwitchNever open the radiator cap when the coolant is hot 4.4.9 Servicing Poly V-belt4.4.13 Engine Air Cleaner ATTEMPT TO ADJUST ENGINE SPEEDb. Air Filter Indicator c. Service Procedure Dry Element4.5.1 Preventative Maintenance and Operating Precautions Figure 4-4 Air Filter Oil Bath Type e. Service - Body Assembly4.4.14 Engine Crankcase Breather Figure 4-5 Engine Crankcase Breather 4.4.15 Servicing Intake Heaterb. Winding Insulation Testing d. Terminal Strip CleaningWire b. Generator Windings Drying4.5.3 Bearing Replacement c. Diode TestingFigure 4-7 A-C Generator Rectifier Assembly 4.5.4 Generator Removal and Installation a. Removing the GeneratorFRAME TRUSSUNIDRIVE 1. Boltb. Engine Isolator/Shockmount Replacement 4.6.2 Check and Replace Isolators/Shockmounts a. Replacement Criteriac. Generator Shockmount Replacement INSTALL MOUNTENGINE & GENERATOR SHOCKMOUNTS/ISOLATORS - TOP VIEW 4.7 UNIDRIVE TORQUE REQUIREMENTSENGINE MOUNT - RIGHT SIDE VIEW Figure 4-11 Unidrive Torque RequirementsFigure 5-1 Schematic Diagram - Legend SECTION SCHEMATICS5.1 INTRODUCTION Based On Drawings 62-11411-00 Rev Figure 5-2 Schematic Diagram62-11414-00 Rev For Applicability, Refer to TableWHEN PE IS NOT FITTED, OUTPUT GROUND WIRES Figure 5-3 Schematic Diagram 460 Volt Alternating Current GeneratorARE CONNECTED DIRECTLY AT GENERATOR TERMI NAL STRIP TERMINAL T10 Based On Drawings 62-11411-00 Rev Figure 5-4 Schematic Diagram 230 Volt Alternating Current Generator62-11414-00 Rev For Applicability, Refer to TableBased On Drawing 62-11413-00 Rev A Figure 5-5 Schematic Diagram - LegendApplies to Figures 5--5Based On Drawing 62-11413-00 Rev A Figure 5-6 Schematic DiagramFor Applicability, Refer to Table T-343Based On Drawing 62-11413-00 Rev A Figure 5-7 Schematic Diagram 460 Volt Alternating Current GeneratorFor Applicability, Refer to Table 5--7Page INDEX Continued Container Products Group P.O. Box Syracuse, N.Y. 13221 U.S A Carrier Transicold Division Carrier Corporation