Manuals / Carrier / Lawn and Garden / Portable Generator

Carrier 69UG15 manual

Models: 69UG15

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1.	Fuel Tank	7.	Engine
2.	Exhaust Muffler	8.	Coolant Overflow Bottle
3.	Solid State Battery Charger	9.	Alternating Current Generator
4.	Low Coolant Sensor (If Equipped)	10.	AC Generator Connection Box Access
5.	Water Temperature Sensor	11.	Battery
6.	Water Temperature Switch

Figure 1-2 Generator Set -- Top View (Top Frame Members Removed for Clarity)

T-343

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Contents

T--343 Rev OPERATION AND SERVICE for 69UG15 Generator Set UnitsDiesel Generator Set PID UG1450 and HigherMODEL 69UG15 Page TABLE OF CONTENTSSafety--i PARAGRAPH NUMBERPARAGRAPH NUMBER TABLE OF CONTENTS - Continued4--1 5--1TABLE NUMBER LIST OF ILLUSTRATIONSLIST OF TABLES FIGURE NUMBERMAINTENANCE PRECAUTIONS SAFETY SUMMARYGENERAL SAFETY NOTICES OPERATING PRECAUTIONSNever pour cold water into a hot engine Never open the radiator cap when the cool- ant is hotDo not use gasoline to clean air cleaner parts SPECIFIC WARNING AND CAUTION STATEMENTS1.1 INTRODUCTION 1.2 CONFIGURATION IDENTIFICATIONEngine Parts List SECTION DESCRIPTIONDiagram Figures Table 1-1 Model ChartElectrical Wiring Schematic andFigure 1-1 Generator Set 230 VOLT460 VOLT Page 1.3.1 Electronic Governor Module Figure 1-3 Fuel System Diagram1.5.2 Alternating Current Generator Diagram 1.3 ENGINE1.7.2 Control Panel and Related Components a. Gauges and Senders Figure 1-5 A--C Generator Circuit Diagram1.6 BATTERY CHARGER 1.7 OPERATING CONTROLS AND INSTRUMENTS 1.7.1 IntroductionCONTROL c. Manual Switches1.8 SAFETY DEVICES b. MetersCONTROL Figure 1-7 Customer Specific Control Panel and BoxFigure 1-8 Auto Restart Control Box and Panel CONTROLDescription Table 1-2 Auto Restart Preset ValuesIndicator Preset ValueEngine Table 1-3 Auto Restart Sequencing ContinuedIntake EngineBATTERY CHARGER Table 1-4 Safety DevicesSwitch Setting Safety SwitchWinter Outdoor Temperature1.10 ENGINE DATA Continued CentigradeREAR OF CHASSIS 2.1 GENERATOR SET INSTALLATIONSECTION 2 OPERATION CONTAINER FLOOR CROSS I---BEAMSCONTAINER FLOOR CROSS I---BEAMS VIEW A - AFigure 2-2 Typical Generator Set Mounting - Quick Mount 2.2 GENERATOR SET REMOVALCOLD ENGINE PREHEAT TIMES Ambient Temperature2.3 STARTING AND STOPPING INSTRUCTIONS 2.3.1 Pre-Start Inspection 2.3.2 Starting InstructionsBeware of moving poly V-Belt and belt driv- en components 2.4 CONTROL CIRCUIT OPERATION2.4.1 Sequence of Operation a. Standard Units POSSIBLE CAUSE SECTION TROUBLESHOOTINGREMEDY CONDITIONREMEDY 3.1.3 Engine Will Not Shut Off3.1.4 Starter Motor Malfunction 3.1.5 Malfunction In The Engine Starting CircuitCONDITION 3.1.6 Miscellaneous Engine Troubleshooting3.2 BATTERY CHARGER SOLID STATE REMEDYCONDITION 3.2 BATTERY CHARGER SOLID STATE CONTINUED3.3 ALTERNATING CURRENT GENERATOR REMEDYCONDITION 3.3 ALTERNATING CURRENT GENERATOR CONTINUED3.4 AUTO RE-START OPTION REMEDYPOSSIBLE CAUSE 3.4 AUTO RE-START OPTION CONTINUEDREMEDY CONDITION4.4 ENGINE SERVICE AND COMPONENTS 4.4.1 Bleeding the Fuel System SECTION SERVICE AND PREVENTIVE MAINTENANCE4.2 PREVENTATIVE MAINTENANCE SCHEDULE 4.3 BATTERY SERVICEDescription of Procedure Table 4-1 Preventative Maintenance Actions and ScheduleStandard Service Service28.Check and adjust injector nozzles Table 4-1 Preventative Maintenance Actions and Schedule Continued22.Clean crankcase breather 25.Clean and flush coolant system4.4.9 Servicing Poly V-belt 4.4.7 Servicing Low Oil Pressure Switch4.4.8 Servicing Heater Switch 1. Remove control box cover Never open the radiator cap when the coolant is hotc. Service Procedure Dry Element ATTEMPT TO ADJUST ENGINE SPEED4.4.13 Engine Air Cleaner b. Air Filter IndicatorFigure 4-5 Engine Crankcase Breather 4.4.15 Servicing Intake Heater Figure 4-4 Air Filter Oil Bath Type e. Service - Body Assembly4.5.1 Preventative Maintenance and Operating Precautions 4.4.14 Engine Crankcase Breatherb. Generator Windings Drying d. Terminal Strip Cleaningb. Winding Insulation Testing Wire4.5.4 Generator Removal and Installation a. Removing the Generator c. Diode Testing4.5.3 Bearing Replacement Figure 4-7 A-C Generator Rectifier Assembly1. Bolt TRUSSFRAME UNIDRIVEINSTALL MOUNT 4.6.2 Check and Replace Isolators/Shockmounts a. Replacement Criteriab. Engine Isolator/Shockmount Replacement c. Generator Shockmount ReplacementFigure 4-11 Unidrive Torque Requirements 4.7 UNIDRIVE TORQUE REQUIREMENTSENGINE & GENERATOR SHOCKMOUNTS/ISOLATORS - TOP VIEW ENGINE MOUNT - RIGHT SIDE VIEW5.1 INTRODUCTION SECTION SCHEMATICSFigure 5-1 Schematic Diagram - Legend For Applicability, Refer to Table Figure 5-2 Schematic DiagramBased On Drawings 62-11411-00 Rev 62-11414-00 RevARE CONNECTED DIRECTLY AT GENERATOR TERMI NAL STRIP TERMINAL T10 Figure 5-3 Schematic Diagram 460 Volt Alternating Current GeneratorWHEN PE IS NOT FITTED, OUTPUT GROUND WIRES For Applicability, Refer to Table Figure 5-4 Schematic Diagram 230 Volt Alternating Current GeneratorBased On Drawings 62-11411-00 Rev 62-11414-00 Rev5--5 Figure 5-5 Schematic Diagram - LegendBased On Drawing 62-11413-00 Rev A Applies to FiguresT-343 Figure 5-6 Schematic DiagramBased On Drawing 62-11413-00 Rev A For Applicability, Refer to Table5--7 Figure 5-7 Schematic Diagram 460 Volt Alternating Current GeneratorBased On Drawing 62-11413-00 Rev A For Applicability, Refer to TablePage INDEX Continued Container Products Group P.O. Box Syracuse, N.Y. 13221 U.S A Carrier Transicold Division Carrier Corporation