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Carrier 69UG15 4 Schematic Diagram 230 Volt Alternating Current Generator, 62-11414-00 Rev, T-343

Models: 69UG15

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Page 44

Image 44

Figure 5-4 Schematic Diagram 230 Volt Alternating Current Generator

Based On Drawings 62-11411-00 Rev-

62-11414-00 Rev -

Figure 5-4 Schematic Diagram 230 Volt Alternating Current Generator

(For Applicability, Refer to Table 1-1)

T-343

5--4

Page 44

Image 44

Carrier 69UG15 4 Schematic Diagram 230 Volt Alternating Current Generator, Based On Drawings 62-11411-00 Rev, T-343, 5--4

Contents

OPERATION AND SERVICE for 69UG15 Generator Set Units Diesel Generator SetPID UG1450 and Higher T--343 RevMODEL 69UG15 TABLE OF CONTENTS Safety--iPARAGRAPH NUMBER PageTABLE OF CONTENTS - Continued 4--15--1 PARAGRAPH NUMBERLIST OF ILLUSTRATIONS LIST OF TABLESFIGURE NUMBER TABLE NUMBERSAFETY SUMMARY GENERAL SAFETY NOTICESOPERATING PRECAUTIONS MAINTENANCE PRECAUTIONSNever open the radiator cap when the cool- ant is hot Do not use gasoline to clean air cleaner partsSPECIFIC WARNING AND CAUTION STATEMENTS Never pour cold water into a hot engine1.2 CONFIGURATION IDENTIFICATION Engine Parts ListSECTION DESCRIPTION 1.1 INTRODUCTIONTable 1-1 Model Chart Electrical WiringSchematic and Diagram FiguresFigure 1-1 Generator Set 230 VOLT460 VOLT Page Figure 1-3 Fuel System Diagram 1.5.2 Alternating Current Generator Diagram1.3 ENGINE 1.3.1 Electronic Governor ModuleFigure 1-5 A--C Generator Circuit Diagram 1.6 BATTERY CHARGER1.7 OPERATING CONTROLS AND INSTRUMENTS 1.7.1 Introduction 1.7.2 Control Panel and Related Components a. Gauges and Sendersc. Manual Switches 1.8 SAFETY DEVICESb. Meters CONTROLFigure 1-7 Customer Specific Control Panel and Box Figure 1-8 Auto Restart Control Box and PanelCONTROL CONTROLTable 1-2 Auto Restart Preset Values IndicatorPreset Value DescriptionTable 1-3 Auto Restart Sequencing Continued IntakeEngine EngineTable 1-4 Safety Devices Switch SettingSafety Switch BATTERY CHARGEROutdoor Temperature 1.10 ENGINE DATA ContinuedCentigrade Winter2.1 GENERATOR SET INSTALLATION SECTION 2 OPERATIONCONTAINER FLOOR CROSS I---BEAMS REAR OF CHASSISVIEW A - A Figure 2-2 Typical Generator Set Mounting - Quick Mount2.2 GENERATOR SET REMOVAL CONTAINER FLOOR CROSS I---BEAMSAmbient Temperature 2.3 STARTING AND STOPPING INSTRUCTIONS 2.3.1 Pre-Start Inspection2.3.2 Starting Instructions COLD ENGINE PREHEAT TIMESBeware of moving poly V-Belt and belt driv- en components 2.4 CONTROL CIRCUIT OPERATION2.4.1 Sequence of Operation a. Standard Units SECTION TROUBLESHOOTING REMEDYCONDITION POSSIBLE CAUSE3.1.3 Engine Will Not Shut Off 3.1.4 Starter Motor Malfunction3.1.5 Malfunction In The Engine Starting Circuit REMEDY3.1.6 Miscellaneous Engine Troubleshooting 3.2 BATTERY CHARGER SOLID STATEREMEDY CONDITION3.2 BATTERY CHARGER SOLID STATE CONTINUED 3.3 ALTERNATING CURRENT GENERATORREMEDY CONDITION3.3 ALTERNATING CURRENT GENERATOR CONTINUED 3.4 AUTO RE-START OPTIONREMEDY CONDITION3.4 AUTO RE-START OPTION CONTINUED REMEDYCONDITION POSSIBLE CAUSESECTION SERVICE AND PREVENTIVE MAINTENANCE 4.2 PREVENTATIVE MAINTENANCE SCHEDULE4.3 BATTERY SERVICE 4.4 ENGINE SERVICE AND COMPONENTS 4.4.1 Bleeding the Fuel SystemTable 4-1 Preventative Maintenance Actions and Schedule Standard ServiceService Description of ProcedureTable 4-1 Preventative Maintenance Actions and Schedule Continued 22.Clean crankcase breather25.Clean and flush coolant system 28.Check and adjust injector nozzles4.4.7 Servicing Low Oil Pressure Switch 4.4.8 Servicing Heater Switch 1. Remove control box coverNever open the radiator cap when the coolant is hot 4.4.9 Servicing Poly V-beltATTEMPT TO ADJUST ENGINE SPEED 4.4.13 Engine Air Cleanerb. Air Filter Indicator c. Service Procedure Dry ElementFigure 4-4 Air Filter Oil Bath Type e. Service - Body Assembly 4.5.1 Preventative Maintenance and Operating Precautions4.4.14 Engine Crankcase Breather Figure 4-5 Engine Crankcase Breather 4.4.15 Servicing Intake Heaterd. Terminal Strip Cleaning b. Winding Insulation TestingWire b. Generator Windings Dryingc. Diode Testing 4.5.3 Bearing ReplacementFigure 4-7 A-C Generator Rectifier Assembly 4.5.4 Generator Removal and Installation a. Removing the GeneratorTRUSS FRAMEUNIDRIVE 1. Bolt4.6.2 Check and Replace Isolators/Shockmounts a. Replacement Criteria b. Engine Isolator/Shockmount Replacementc. Generator Shockmount Replacement INSTALL MOUNT4.7 UNIDRIVE TORQUE REQUIREMENTS ENGINE & GENERATOR SHOCKMOUNTS/ISOLATORS - TOP VIEWENGINE MOUNT - RIGHT SIDE VIEW Figure 4-11 Unidrive Torque Requirements5.1 INTRODUCTION SECTION SCHEMATICSFigure 5-1 Schematic Diagram - Legend Figure 5-2 Schematic Diagram Based On Drawings 62-11411-00 Rev62-11414-00 Rev For Applicability, Refer to TableARE CONNECTED DIRECTLY AT GENERATOR TERMI NAL STRIP TERMINAL T10 Figure 5-3 Schematic Diagram 460 Volt Alternating Current GeneratorWHEN PE IS NOT FITTED, OUTPUT GROUND WIRES Figure 5-4 Schematic Diagram 230 Volt Alternating Current Generator Based On Drawings 62-11411-00 Rev62-11414-00 Rev For Applicability, Refer to TableFigure 5-5 Schematic Diagram - Legend Based On Drawing 62-11413-00 Rev AApplies to Figures 5--5Figure 5-6 Schematic Diagram Based On Drawing 62-11413-00 Rev AFor Applicability, Refer to Table T-343Figure 5-7 Schematic Diagram 460 Volt Alternating Current Generator Based On Drawing 62-11413-00 Rev AFor Applicability, Refer to Table 5--7Page INDEX Continued Carrier Transicold Division Carrier Corporation Container Products Group P.O. Box Syracuse, N.Y. 13221 U.S A