AUTOMATIC DUMP VALVE
Daily - clean automatic dump valve as follows:
6.Put valve in place, and secure with sani- clamp (1).
BUTTERFLY VALVE
5
4
2
3
Air regulator Controls air flow to automatic dump valve, turn clockwise to open and counterclockwise to close (extend plunger)
Air quick connect
Push yellow tab down to release air pressure before disconnecting air hose
4
1.Place valve in open position.
2.Wash using a warm water and mild detergent solution.
3.Use a nylon brush, remove food deposits.
4.Rinse with fresh water and then sanitize using a properly diluted sanitizing solution.
5.Leave valve open when kettle is not in use.
SCRAPER BLADES
Automatic Dump Valve
To remove valve from kettle:
1.Place valve in open position.
2.Holding bottom of valve, loosen and remove
3.Lower valve, and remove from body.
4.Remove
5.With valve on its side, turn air dial counterclockwise to extend plunger (4).
6.Disconnect air supply at valve.
7.Being careful not to submerge entire valve in water, wash plunger (4), cylinder and "T" spout on kettle (5), "O" ring (3) and seal (2).
⇒Wash in a sink, using a warm water and mild detergent solution.
⇒Rinse with fresh water and then sanitize using a properly diluted sanitizing solution.
⇒Allow to air dry thoroughly on a flat, clean surface.
To install valve on kettle:
1.Replace "O" ring (3) and seal (2) if worn.
2.Coat plunger (4) and "O" ring with cooking oil or food safe grease.
3.Coat kettle cylinder (5) with cooking oil.
4.Reconnect air supply.
5.With valve on its side, place valve in open position (plunger (4) retracts into valve) by turning air regulator clockwise.
1.Remove retaining ring and slide scraper blades off agitator arm.
2.Place parts in a pan of warm water to soak.
3.Clean in a sink, using a warm water and mild detergent solution.
4.Rinse with fresh water and then sanitize using a properly diluted sanitizing solution.
5.Allow to dry thoroughly on a flat, clean surface.
SANITIZING
Now that the kettle is completely clean, sanitize kettle. Using a spray bottle, spray 50ppm sanitizing solution on kettle's interior and exterior. Allow to dry thoroughly.
⇒When kettle is not in use, leave cover off.
⇒Do not leave water standing in kettle overnight.
NOTE: Before adding product to kettle, refer to Preproduction Sanitizing Procedure.
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