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Craftsman 509398, 509399 owner manual owner’s manual, Inch Radial Saw Guard Kit, For Your Safety

Models: 509398

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owner’s manual

MODEL NO.

509398

509399

509398 FITS THE FOLLOWING RADIAL SAWS:

113.197120, 113.197190, 113.197160, 113.197240, 113.197110, 113.197111, 113.197150, 113.197151, 113.197210, 113.197211, 113.197250, 113.197251, 113.197180, 113.197181

509399 FITS THE FOLLOWING RADIAL SAWS:

113.197410, 113.197411, 113.197510, 113.197511, 113.197610, 113.197611, 113.197710,

FOR YOUR SAFETY:

READ ALL

INSTRUCTIONS

CAREFULLY

10-INCH RADIAL SAW

GUARD KIT

•assembly

•operating

•repair parts

Part No. SP6039

Printed in U.S.A.

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Craftsman 509398 owner manual owner’s manual, Inch Radial Saw Guard Kit, Fits The Following Radial Saws, For Your Safety

Contents

10-INCH RADIAL SAW GUARD KIT owner’s manualMODEL NO 509398 509399 509398 FITS THE FOLLOWING RADIAL SAWS 509399 FITS THE FOLLOWING RADIAL SAWSSection Title Table of ContentsPage Safety Symbol and Signal Words SafetyMajor Hazards Read and follow all safety information and instructionsRead and follow the information and instructions under ripping safety SafetyRead and follow the information and instructions under ripping safety Kickback HazardSafety Guard Function and FeaturesGuard Features Include Safety Hazards Associated with Clear Por- tion of GuardTO AVOID INJURY SHUT OFF POWER BEFORE CLEARING A JAMMED LOWER GUARD Clear plastic guard will increase risk of certain hazardsPersonal Safety Instructions Safety InstructionsWork Area Safety Instructions SafetyWorkpiece Safety Instructions Saw Safety InstructionsSafety Safety Blade Safety InstructionsSafety On-Product Safety Labelssee Accessories Section SafetyOn the clear plastic guard is this OSHA required label Identify Parts AssemblyList of loose parts with model List of loose parts with modelRemove Original Table Boards, and Mounting Supports Remove Sawblade and GuardAssembly Do not plug in saw at any time during assemblyPositioning Table Supports Attaching Table SupportsAssembly Assembly Installing Front TableMake Front Table Flat AssemblyAssembly Installing Table Boards 44 Wide Models Installing Front TableAssembly Leveling Front Table5. Lock the bevel lock to hold the motor in this position AssemblyAssembly Making Front Table FlatMotor Assembly #8 Plastite Screws Assembly1/2 x 13 Lock Nut Motor Support Cap Not on all models Yoke Cover Bevel Springa. Shaft support AssemblyIf motor does not index securely, the adjust- ment is too loose AssemblyAssembly Installing Guard AdapterTop Motor Cover Screw Motor Cover Panel Adapter Assembly Installing Blade/Squaring Crosscut TravelFraming Square Must Be True Install Guard Install Fence, Rear Tables, and Table ClampsAssembly Alignment Guard Installation Steps/Align Riving Knife to BladeHold in unlocked position while mov- ing arm ControlsRequires yellow key Lock before ripping ControlsHold in unlocked position while mov- ing blade carriage Frees carriage to move along radialProtects against contact with upper ControlsDust Elbow Guard Clamp Screw GuardProvides manual way to raise clear ControlsPawls/Riving Knife Knob Guard Tab Pawls Riving Knife Crosscutting Safety CrosscuttingCrosscutting Defined Exposed Blade TeethCrosscut Kerfs CrosscuttingKeep one hand on saw handle through step Making Crosscuts CrosscuttingKeep one hand on saw handle through step Repetitive Crosscutting CrosscuttingKeep hand holding down workpiece at least 8 from blade Crosscutting HintsRipping Defined RippingIn-Rip and Out-Rip Positions Infeed and Outfeed DirectionsRipping Ripping SafetyWorkpiece Positioning Push Sticks and Push BlocksRipping DANGEROutfeed Zone Hazard KickbackTo reduce risk of kickback RippingWrong Way Feed To eliminate risk of wrong way feedHold Down Function RippingPawls and Riving Knife Function Ripping Ripping Set-up Procedureuse out-rip position for rips 16 or wider against blade.** Note Workpiece will be between blade and table frontSpecial Notes for Bevel Set-Up RippingBevel the edge that is not against the fence Making Rip CutsRelease tab as soon as clear guard rests on workpiece RippingOut-Ripping In-RippingDado Blades, Molding Heads RippingEdging Ripping HintsPush Sticks Cutting AidesPush Block Push StickMaking the Handle Cutting AidesPutting it together Auxiliary FenceStraight Edge for Irregular Workpiece Cutting Aidesa place irregular side of workpiece against fence b put straight-edged board on top of work- piece and against fenceLubricating Blade Guard Assembly Maintenance1. Clean sawdust from the slot and slider Replacing PawlsPARTS LIST CRAFTSMAN 10 RADIAL SAW GUARD KIT #509398 & #509399 Repair PartsDescription PARTS LIST CRAFTSMAN 10 RADIAL SAW GUARD KIT #509398 & #509399 Repair PartsAlways order by Part Number - Not by Key Number 3 12PARTS LIST CRAFTSMAN 10 RADIAL SAW GUARD KIT #509398 & #509399 Repair PartsAlways order by Part Number - Not by Key Number FIGURE 2 - GUARD DescriptionGUARD KIT 10-INCH RADIAL SAWMODEL NO 509398 509399 RZQHU·V