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Craftsman 509398, 509399 owner manual 1/2 x 13 Lock Nut, Motor Assembly #8 Plastite Screws

Models: 509398

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1/2 x 13 Lock Nut

Assembly

1.Pull motor/carriage to end of arm and lock the rip lock. Rotate motor to out-rip posi- tion.

2.On the rear of the motor is located the motor support cap. Remove this cap. A small screwdriver will assist you in removal of this cap. (This cap is not on all models)

3.Using a 3/4" socket, short extension and ratchet remove nut and washer from motor support. Take care not to drop washer from motor support. Take care not to drop washer during removal, it could become lodged between motor housing and motor. Slide motor off yoke and position out of way.

4.Using a #2 Phillips screwdriver, remove two pan head cross screws from motor side of handle assembly. Discard handle and 2 screws.

5.Using a #2 Phillips screwdriver, remove two pan head cross recess plastite no. 8 x 1 inch long screws from motor side of yoke assembly that hold the yoke cover in place. NOTE: Some models are clipped in place. Use a flat blade screwdriver to push the clips through from the motor side of the yoke.

6.Using a 5/16" box wrench or Phillips screwdriver remove one screw type “T” 10-32 x 1/2 from the bevel spring located in front of the yoke assembly.

1/2 x 13 Lock Nut

.505 x 7/8 x 1/16 Washer

Motor Assembly

#8 Plastite

Screws

Motor Support Cap (Not on all models)

Yoke Cover

Bevel Spring

10-32 Hex Head Screw or 10-32 Pan Head Screw

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Craftsman 509398, 509399 1/2 x 13 Lock Nut, Motor Assembly #8 Plastite Screws, Hex Head Screw or 10-32 Pan Head Screw

Contents

10-INCH RADIAL SAW GUARD KIT owner’s manualMODEL NO 509398 509399 509398 FITS THE FOLLOWING RADIAL SAWS 509399 FITS THE FOLLOWING RADIAL SAWSTable of Contents Section TitlePage Safety Symbol and Signal Words SafetyMajor Hazards Read and follow all safety information and instructionsRead and follow the information and instructions under ripping safety SafetyRead and follow the information and instructions under ripping safety Kickback HazardGuard Function and Features SafetyGuard Features Include Safety Hazards Associated with Clear Por- tion of GuardTO AVOID INJURY SHUT OFF POWER BEFORE CLEARING A JAMMED LOWER GUARD Clear plastic guard will increase risk of certain hazardsPersonal Safety Instructions Safety InstructionsWork Area Safety Instructions SafetySaw Safety Instructions Workpiece Safety InstructionsSafety Safety Blade Safety InstructionsSafety On-Product Safety LabelsSafety see Accessories SectionOn the clear plastic guard is this OSHA required label Identify Parts AssemblyList of loose parts with model List of loose parts with modelRemove Original Table Boards, and Mounting Supports Remove Sawblade and GuardAssembly Do not plug in saw at any time during assemblyAttaching Table Supports Positioning Table SupportsAssembly Assembly Installing Front TableMake Front Table Flat AssemblyAssembly Installing Table Boards 44 Wide Models Installing Front TableAssembly Leveling Front Table5. Lock the bevel lock to hold the motor in this position AssemblyAssembly Making Front Table FlatMotor Assembly #8 Plastite Screws Assembly1/2 x 13 Lock Nut Motor Support Cap Not on all models Yoke Cover Bevel Springa. Shaft support AssemblyIf motor does not index securely, the adjust- ment is too loose AssemblyInstalling Guard Adapter AssemblyTop Motor Cover Screw Motor Cover Panel Adapter Installing Blade/Squaring Crosscut Travel AssemblyFraming Square Must Be True Install Fence, Rear Tables, and Table Clamps Install GuardAssembly Alignment Guard Installation Steps/Align Riving Knife to BladeControls Hold in unlocked position while mov- ing armRequires yellow key Lock before ripping ControlsHold in unlocked position while mov- ing blade carriage Frees carriage to move along radialProtects against contact with upper ControlsDust Elbow Guard Clamp Screw GuardControls Provides manual way to raise clearPawls/Riving Knife Knob Guard Tab Pawls Riving Knife Crosscutting Safety CrosscuttingCrosscutting Defined Exposed Blade TeethCrosscutting Crosscut KerfsKeep one hand on saw handle through step Crosscutting Making CrosscutsKeep one hand on saw handle through step Repetitive Crosscutting CrosscuttingKeep hand holding down workpiece at least 8 from blade Crosscutting HintsRipping Defined RippingIn-Rip and Out-Rip Positions Infeed and Outfeed DirectionsRipping Ripping SafetyWorkpiece Positioning Push Sticks and Push BlocksRipping DANGEROutfeed Zone Hazard KickbackTo reduce risk of kickback RippingWrong Way Feed To eliminate risk of wrong way feedRipping Hold Down FunctionPawls and Riving Knife Function Ripping Ripping Set-up Procedureuse out-rip position for rips 16 or wider against blade.** Note Workpiece will be between blade and table frontSpecial Notes for Bevel Set-Up RippingBevel the edge that is not against the fence Making Rip CutsRelease tab as soon as clear guard rests on workpiece RippingOut-Ripping In-RippingDado Blades, Molding Heads RippingEdging Ripping HintsPush Sticks Cutting AidesPush Block Push StickMaking the Handle Cutting AidesPutting it together Auxiliary FenceStraight Edge for Irregular Workpiece Cutting Aidesa place irregular side of workpiece against fence b put straight-edged board on top of work- piece and against fenceLubricating Blade Guard Assembly Maintenance1. Clean sawdust from the slot and slider Replacing PawlsRepair Parts PARTS LIST CRAFTSMAN 10 RADIAL SAW GUARD KIT #509398 & #509399Description PARTS LIST CRAFTSMAN 10 RADIAL SAW GUARD KIT #509398 & #509399 Repair PartsAlways order by Part Number - Not by Key Number 3 12PARTS LIST CRAFTSMAN 10 RADIAL SAW GUARD KIT #509398 & #509399 Repair PartsAlways order by Part Number - Not by Key Number FIGURE 2 - GUARD DescriptionGUARD KIT 10-INCH RADIAL SAWMODEL NO 509398 509399 RZQHU·V