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Craftsman 509398, 509399 owner manual Installing Front Table, Assembly

Models: 509398

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Installing Front Table

Assembly

Installing Front Table

1.Set out:

-front table

-tee nut

-1/4 " U-clip

-1/4" diam. x 7/8" long cup point set screw

-four 1/4" diam. x 1" long pan head screws

-1/4" dia. x 1-3/4" long pan head screw

-five 17/64" I.D. x 5/8" O.D. flat washers

-four 1/4" lockwashers

-four 1/4" diam. hex nuts

2.Identify top and bottom of table: top has counterbored holes. Place table bottom side up on solid surface. Hammer tee nut into lev- eling hole. (This hole is not counterbored from the top).

3.Slide a U-Cliponto the center channel of the saw as shown.

4.Place the front table on the saw so that the mounting holes in the table line up with holes in the table supports and center chan- nel of saw.

5.Drop a flat washer into each counter- bored hole.

6.Start 1-3/4" long pan head screw through center hole and into U-clip, but do not fully tighten.

7.Start cup point set screw through leveling hole and into tee nut, but do not fully tighten.

8.Put 1" long pan head screw in each of four remaining holes and through matching holes in table supports. On end of each screw, put lockwasher then nut and tighten with screwdriver.

Tee Nut

(Install from bottom)

~

Table Mounting Holes

Top of Table

(Counterbored Holes Up

U-Clip

Set Screw

	Leveling Hole
Bolt
Washer	Pan Head Screw
	Pan Head Screw
	Washer
Lockwasher	Mounting Holes
Hex Nut

15

Image 15

Craftsman 509398, 509399 owner manual Installing Front Table, Assembly

Contents

READ ALL INSTRUCTIONS CAREFULLY 10-INCH RADIAL SAW GUARD KITMODEL NO 509398 509399 509398 FITS THE FOLLOWING RADIAL SAWS 509399 FITS THE FOLLOWING RADIAL SAWSTable of Contents Section TitlePage Read and follow all safety information and instructions SafetySafety Symbol and Signal Words Major HazardsKickback Hazard SafetyRead and follow the information and instructions under ripping safety Read and follow the information and instructions under ripping safetyGuard Function and Features SafetyGuard Features Include Clear plastic guard will increase risk of certain hazards Hazards Associated with Clear Por- tion of GuardSafety TO AVOID INJURY SHUT OFF POWER BEFORE CLEARING A JAMMED LOWER GUARDSafety Safety InstructionsPersonal Safety Instructions Work Area Safety InstructionsSaw Safety Instructions Workpiece Safety InstructionsSafety Safety Blade Safety InstructionsSafety On-Product Safety LabelsSafety see Accessories SectionOn the clear plastic guard is this OSHA required label List of loose parts with model AssemblyIdentify Parts List of loose parts with modelDo not plug in saw at any time during assembly Remove Sawblade and GuardRemove Original Table Boards, and Mounting Supports AssemblyAttaching Table Supports Positioning Table SupportsAssembly Assembly Installing Front TableMake Front Table Flat AssemblyAssembly Installing Table Boards 44 Wide Models Installing Front TableAssembly Leveling Front Table5. Lock the bevel lock to hold the motor in this position AssemblyAssembly Making Front Table FlatMotor Support Cap Not on all models Yoke Cover Bevel Spring AssemblyMotor Assembly #8 Plastite Screws 1/2 x 13 Lock Nuta. Shaft support AssemblyIf motor does not index securely, the adjust- ment is too loose AssemblyInstalling Guard Adapter AssemblyTop Motor Cover Screw Motor Cover Panel Adapter Installing Blade/Squaring Crosscut Travel AssemblyFraming Square Must Be True Install Fence, Rear Tables, and Table Clamps Install GuardAssembly Alignment Guard Installation Steps/Align Riving Knife to BladeControls Hold in unlocked position while mov- ing armRequires yellow key Frees carriage to move along radial ControlsLock before ripping Hold in unlocked position while mov- ing blade carriageGuard ControlsProtects against contact with upper Dust Elbow Guard Clamp ScrewControls Provides manual way to raise clearPawls/Riving Knife Knob Guard Tab Pawls Riving Knife Exposed Blade Teeth CrosscuttingCrosscutting Safety Crosscutting DefinedCrosscutting Crosscut KerfsKeep one hand on saw handle through step Crosscutting Making CrosscutsKeep one hand on saw handle through step Crosscutting Hints CrosscuttingRepetitive Crosscutting Keep hand holding down workpiece at least 8 from bladeInfeed and Outfeed Directions RippingRipping Defined In-Rip and Out-Rip PositionsPush Sticks and Push Blocks Ripping SafetyRipping Workpiece PositioningKickback DANGERRipping Outfeed Zone HazardTo eliminate risk of wrong way feed RippingTo reduce risk of kickback Wrong Way FeedRipping Hold Down FunctionPawls and Riving Knife Function against blade.** Note Workpiece will be between blade and table front Ripping Set-up ProcedureRipping use out-rip position for rips 16 or widerMaking Rip Cuts RippingSpecial Notes for Bevel Set-Up Bevel the edge that is not against the fenceIn-Ripping RippingRelease tab as soon as clear guard rests on workpiece Out-RippingRipping Hints RippingDado Blades, Molding Heads EdgingPush Stick Cutting AidesPush Sticks Push BlockAuxiliary Fence Cutting AidesMaking the Handle Putting it togetherb put straight-edged board on top of work- piece and against fence Cutting AidesStraight Edge for Irregular Workpiece a place irregular side of workpiece against fenceReplacing Pawls MaintenanceLubricating Blade Guard Assembly 1. Clean sawdust from the slot and sliderRepair Parts PARTS LIST CRAFTSMAN 10 RADIAL SAW GUARD KIT #509398 & #509399Description 3 12 Repair PartsPARTS LIST CRAFTSMAN 10 RADIAL SAW GUARD KIT #509398 & #509399 Always order by Part Number - Not by Key NumberDescription Repair PartsPARTS LIST CRAFTSMAN 10 RADIAL SAW GUARD KIT #509398 & #509399 Always order by Part Number - Not by Key Number FIGURE 2 - GUARDRZQHU·V 10-INCH RADIAL SAWGUARD KIT MODEL NO 509398 509399