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Craftsman 509398 Assembly, If motor does not index securely, the adjust- ment is too loose

Models: 509398

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If motor does not index securely, the adjust- ment is too loose.

Assembly

13.Using the two #8 x 3/4 pan head screws provided, attach the new handle in the same way as the old one was removed.

14.Inspect motor support cone on yoke, and cone on motor for lubrication on contacting surfaces. These surfaces should be gener- ously lubricated. If necessary lubricate with lithium white grease (not supplied).

15.Reinstall motor on motor support. Line up the index pin with the slot in the index plate. Reinstall the .505 x 7/8 x 1/16 washer and 1/2-13 locknut. Take care not to drop washer in opening of motor. Tighten nut until the bevel lock lever will lock the motor in any position when in the lock position. With the bevel lock lever in the unlocked position move the motor to any of the five index posi- tions.

If motor does not index securely, the adjust- ment is too loose.

Caution: On electronic models be sure bevel control unit is engaged with motor index plate before installing washer and lock nut.

16. Reinstall the motor support cap.

Bevel Control

Unit

Motor Index

Plate

Lubricate Cone & Motor

At Point of Contact

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Craftsman 509398, 509399 owner manual Assembly, If motor does not index securely, the adjust- ment is too loose

Contents

509399 FITS THE FOLLOWING RADIAL SAWS owner’s manual10-INCH RADIAL SAW GUARD KIT MODEL NO 509398 509399 509398 FITS THE FOLLOWING RADIAL SAWSPage Table of ContentsSection Title Read and follow all safety information and instructions SafetySafety Symbol and Signal Words Major HazardsKickback Hazard SafetyRead and follow the information and instructions under ripping safety Read and follow the information and instructions under ripping safetyGuard Features Include Guard Function and FeaturesSafety Clear plastic guard will increase risk of certain hazards Hazards Associated with Clear Por- tion of GuardSafety TO AVOID INJURY SHUT OFF POWER BEFORE CLEARING A JAMMED LOWER GUARDSafety Safety InstructionsPersonal Safety Instructions Work Area Safety InstructionsSafety Saw Safety InstructionsWorkpiece Safety Instructions Safety Blade Safety InstructionsSafety On-Product Safety LabelsOn the clear plastic guard is this OSHA required label Safetysee Accessories Section List of loose parts with model AssemblyIdentify Parts List of loose parts with modelDo not plug in saw at any time during assembly Remove Sawblade and GuardRemove Original Table Boards, and Mounting Supports AssemblyAssembly Attaching Table SupportsPositioning Table Supports Assembly Installing Front TableMake Front Table Flat AssemblyAssembly Installing Table Boards 44 Wide Models Installing Front TableAssembly Leveling Front Table5. Lock the bevel lock to hold the motor in this position AssemblyAssembly Making Front Table FlatMotor Support Cap Not on all models Yoke Cover Bevel Spring AssemblyMotor Assembly #8 Plastite Screws 1/2 x 13 Lock Nuta. Shaft support AssemblyIf motor does not index securely, the adjust- ment is too loose AssemblyTop Motor Cover Screw Motor Cover Panel Adapter Installing Guard AdapterAssembly Framing Square Must Be True Installing Blade/Squaring Crosscut TravelAssembly Assembly Install Fence, Rear Tables, and Table ClampsInstall Guard Alignment Guard Installation Steps/Align Riving Knife to BladeRequires yellow key ControlsHold in unlocked position while mov- ing arm Frees carriage to move along radial ControlsLock before ripping Hold in unlocked position while mov- ing blade carriageGuard ControlsProtects against contact with upper Dust Elbow Guard Clamp ScrewPawls/Riving Knife Knob Guard Tab Pawls Riving Knife ControlsProvides manual way to raise clear Exposed Blade Teeth CrosscuttingCrosscutting Safety Crosscutting DefinedKeep one hand on saw handle through step CrosscuttingCrosscut Kerfs Keep one hand on saw handle through step CrosscuttingMaking Crosscuts Crosscutting Hints CrosscuttingRepetitive Crosscutting Keep hand holding down workpiece at least 8 from bladeInfeed and Outfeed Directions RippingRipping Defined In-Rip and Out-Rip PositionsPush Sticks and Push Blocks Ripping SafetyRipping Workpiece PositioningKickback DANGERRipping Outfeed Zone HazardTo eliminate risk of wrong way feed RippingTo reduce risk of kickback Wrong Way FeedPawls and Riving Knife Function RippingHold Down Function against blade.** Note Workpiece will be between blade and table front Ripping Set-up ProcedureRipping use out-rip position for rips 16 or widerMaking Rip Cuts RippingSpecial Notes for Bevel Set-Up Bevel the edge that is not against the fenceIn-Ripping RippingRelease tab as soon as clear guard rests on workpiece Out-RippingRipping Hints RippingDado Blades, Molding Heads EdgingPush Stick Cutting AidesPush Sticks Push BlockAuxiliary Fence Cutting AidesMaking the Handle Putting it togetherb put straight-edged board on top of work- piece and against fence Cutting AidesStraight Edge for Irregular Workpiece a place irregular side of workpiece against fenceReplacing Pawls MaintenanceLubricating Blade Guard Assembly 1. Clean sawdust from the slot and sliderDescription Repair PartsPARTS LIST CRAFTSMAN 10 RADIAL SAW GUARD KIT #509398 & #509399 3 12 Repair PartsPARTS LIST CRAFTSMAN 10 RADIAL SAW GUARD KIT #509398 & #509399 Always order by Part Number - Not by Key NumberDescription Repair PartsPARTS LIST CRAFTSMAN 10 RADIAL SAW GUARD KIT #509398 & #509399 Always order by Part Number - Not by Key Number FIGURE 2 - GUARDRZQHU·V 10-INCH RADIAL SAWGUARD KIT MODEL NO 509398 509399