1150ES Assembly Instructions
Frame Assembly
1.Place rear stabilizer bar into the receptor and align the screw holes.
2.Insert and tighten the two M8 x20mm screws, from stabilizer bar hardware bag, with an Allen wrench.
Console Mast Assembly
1.Slide console mast cover onto console mast, making sure it is facing the right direction.
2.Insert the main wire harness into the bottom opening of the con- sole mast tube. Push the harness up to the tube until the connec- tor of the harness appears in the opening at the top of the tube.
WIRING HARNESS INSTALLATION HINT: Straighten the loops of the wire harness so that it can slide smoothly into the console mast. Move the console mast cover all the way to the top. Then hold the bottom of the console mast next to the console mast receptor and point the top of the console mast downward.
3.Install the console mast by sliding it onto the console mast re- ceptor while pulling the wire harness. This will keep the slack out of the harness so the wires will not be pinched and short out. Insert and tighten the four M8x12mm, from console mast hard- ware bag, with an Allen wrench.
4.Place console mast cover in place and align it with screw holes. Insert and tighten four M5x16mm screws using a Phillips screwdriver.
Handlebar Assembly
1.Insert the hand pulse harness through the opening of the con- sole mast and out of top of the console mounting plate.
2.Assemble the handlebar onto the mount and insert and tighten the four M8x12mm screws, from handlebar hardware bag, using an Allen wrench. Be sure not to pinch the hand pulse harness during this procedure, as this will damage the electronic console.
Console Assembly
1.Connect both plugs, from main wire harness and hand pulse harness, to the plug receptors on the backside of the console, taking care to install correctly (see plug alignment marks).
WIRING HARNESS INSTALLATION HINT: Any excess wiring must be carefully inserted (“stored”) back into the console mast before installing the console onto the console mount- ing plate.
2.Fasten the console to the console mounting plate with the four M5x12mm screws and washers using a Philips screwdriver.
Handrail Assembly
1.Place the handrail supports into their receptors on the stabilizer bar. Insert and finger tighten eight M8x12mm bolts, from handrail assembly hardware bag, 4 on each side, to secure these supports.
2.Assemble upper handrails into handrail supports. Insert and fin- ger tighten eight M8x12mm bolts, from handrail assembly hard- ware bag, 4 on each side, to secure these handrails.
3.Place handrail clamp cover onto handrails. Assemble the hand- rail clamp cover and handrails onto the upper portion of the con- sole mast. Insert and finger tighten two M8x55mm bolts.
4.Tighten all 18 bolts of handrail assembly with an Allen wrench.
Waterbottle
1.Place the bottle holder on the console mast. Insert and tighten the two M5x12mm screws using a Phillips screwdriver.
2.Snap the water bottle into the holder.
Leveling Pad
1.Adjust both leveling pads, located on the bottom of stabilizer bar, to ensure your equipment is leveled with floor.
9
1 1 5 0 S E R I E S O W N E R’ S M A N U A L
