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Emerson 8800 instruction manual

Models: 8800

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Troubleshooting Specs Install Replacement Parts Warranty Maintenance System Configuration OCX 8800 Reset Procedure Diagnostic Alarms Setup

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Emerson 8800 instruction manual

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Manual 154 pages 45.63 Kb

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Contents

OCX Oxygen/Combustibles Transmitter Page Effective January, 2007 Rev SummaryPage Table of Contents Appendix a Appendix BOCX Oxygen/Combustibles Transmitter Essential InstructionsPreface SymbolsDefinitions Component Checklist System Overview Description and SpecificationsScope System Description Typical System Package OCX System Configuration System FeaturesSystem Operation Handling the OCX System ConsiderationsOCX 8800 Hart Connections and AMS Application Integral Electronics Specifications General Purpose OCXClean, dry atmosphere, two 3/4-14 NPT conduit ports IM-106-880, Rev January Product Matrix General Purpose OCX IM-106-880, Rev 1.0 January Accessories Section Installation Installation Mechanical InstallationSelecting Location Enclosures Installation, OCX Adapter Plate Installation Installation with Drip Loops Installation ElectricalConnect 4-20 mA Signals O2 4-20 mA SignalCOe 4-20 mA Signal Alarm Output RelayTOP View 1/2 Size Pneumatic Installation Reference Air Set Option onlyHIO LOO Reference Air Set and Solenoids Option Reference Air Set, Solenoids, and Blowback Option Piping Arrangement, Blowback with Autocalibration Piping Arrangement, Blowback without Autocalibration Initial Startup Configuration and Startup Verify InstallationVerify Configuration Initial Power UP OCX 8800 DefaultsOCX 8800 Reset Procedure SET Test GAS ValuesUsing Hart Communications Overview Hart Communicator Signal ConnectionsSignal Line Connections ≥ 250 Ohms Load Resistance Method 1, for Load Resistance ≥ 250 OhmsMethod 2, for Load Resistance 250 Ohms OUTHart Communicator PC Connections Off-line and On-line OperationsHart Menu Tree Is specific to OCX 8800 applicationsHart Menu Tree Sheet 2 IM-106-880, Rev 1.0 January Hart Menu Tree Sheet 3 Hart Menu Tree Sheet 4 Trim Procedures O2 D/A trim procedure using HART/AMS COe D/A trim procedure using HART/AMS Section Calibration Autocalibration Setup using HartOverview Fully Automatic Calibration OCX Manual O2 Calibration using Hart Autocalibration using HartOperator Initiated Autocalibration Manual Calibration OCX Manual COe Calibration using Hart Manual O2 and COe Calibration using Hart OCX OCX OCX 8800 Removal and Installation Maintenance and ServiceOverview OCX with Integral Electronics Remove OCXElectronics Housing Terminal Blocks Install OCX Repair Sensor Housing Remove Cover and Terminals InsulatorRemoval of O2 Cell and Heater Strut Assembly Remove O2 Cell and Heater Strut Assembly Remove Sample Block Heater RodsRemove COe Sensor Assembly COe Sensor Thermocouple, and Heater ConnectionsRemoval COe Sensor Assembly Alignment COe Sensor Assembly Remove Eductor Eductor Alignment MatchmarksSensor Housing Sample Tube Exhaust Tube Situ Filter Disassemble O2 Cell and Heater Strut Assembly 10. O2 Cell, Heater Thermocouple, Exploded ViewDisassemble COe Sensor Assembly 11. COe Sensor Exploded ViewSensor Housing Assembly Assemble COe Sensor AssemblyAssemble O2 Sensor and Heater Strut Assembly Install Sample and Exhaust TubesInstall Eductor 14. COe Sensor Parts Alignment Install COe Sensor Assembly 15. Band Heater Height16. COe Sensor Holder Alignment 17. COe Sensor Thermocouple, and Heater Connections 18. Installation of O2 Cell and Heater Strut Assembly Install Sample Block Heater Rods19. O2 Cell Thermocouple, Heater Connections Install Terminals Insulator and Cover Install O2 Cell and Heater Strut AssemblySensor Housing Leak Test Remove Cover Repair Electronics HousingRemove Flash Prom 20. Removal/Installation of Electronics Housing Components Remove Electronics StackRemove Solenoid Valves Install EMI Filter and Terminal BlockRemove EMI Filter and Terminal Block Install Electronics Stack Install Solenoid ValvesInstall Flash Prom Electronics Housing Install Cover TOP View‘E’ Type Fitting Replace Tube Fittings‘R’ Type Fitting Install Tube Fittings Troubleshooting Grounding Electrical Noise Electrostatic DischargeTotal Power Loss Diagnostic AlarmsFault Isolation Probable Cause Recommended Corrective ActionSB Temp Hi Sample block heater temperature high, 190ºC SB TC Open Sample block heater thermocouple open Repair broken wire or loose connection Oxygen Concentration % Board Temp Hi Electronics temperature maximum exceeded, 85ºC Htr Relay Failed Heater relay failure Electronics Housing Sensor Housing Alarm Relay Event Alarms/Conditions OCX Replacement Parts O2 Cell and Heater Strut AssemblySensor Housing Sensor Housing ComponentsIndex No Part Number 37390087 Tube, Sample, 9 ft .7 m Inconel Electronics Housing Electronics Housing ComponentsCover, Window EMI Filter and Terminal Block O2 Cell and Heater Strut Assembly OCX Appendix a Safety Data Safety Instructionsimportant Důležité Vigtigt Belangrijk OCX Wichtig Σημαντικο Oluline Teave Tärkeää OCX Fontos Importante Svarbu Svarīgi Importanti Viktig Ważne Equipamento só pode ser aberto por técnicos qualificados Dôležité Pomembno Importante Viktigt Safety Data Sheet for Ceramic Fiber Products July 1Flash Point None Threshold Limit Value See SectionExposure to Used Ceramic Fiber Product Section VI. Reactivity Data STABILITY/CONDITIONS to Avoid Ventilation Concentration High Pressure GAS Cylinders Appendix B SPA with Hart Alarm DescriptionB-1 B-2Setup Jumper and Switch SettingsFigure B-3. SPA Jumper Dip Switch Settings Configuration/CalibrationFigure B-5. SPA Front Panel OCX Scle Appendix C Return of Materials Returning MaterialOCX Index Index-2 Warranty EUROPE, Middle EAST, Africa GAS Chromatography ASIA-PACIFIC