OCX 8800

Instruction Manual

IM-106-880, Rev 1.0 January 2007

Install O2 Cell and Heater Strut Assembly

1.Rub a small amount of anti-seize compound on both sides of new gasket (10, Figure 6-18).

2.Apply anti-seize compound to threads of O2 cell and heater strut assembly (9) and sensor housing (8).

Stripped threads on the O2 cell and heater strut assembly can allow gas leakage. Gas leakage can affect the O2 measurements and calibration. Avoid over-tightening the O2 cell and heater strut assembly .

3.Install O2 cell and heater strut assembly (9) in sensor housing (8). Snug up, but do not over-tighten the assembly.

4.Reconnect the lead wires from O2 cell, heater, and thermocouple to the sensor housing terminal blocks. Refer to Figure 6-19.

5.Install reference air tube (7, Figure 6-18)in sensor housing (8). Make sure that the open end of reference air tube extends into heater tube of O2 cell and heater strut assembly (9).

Install Terminals Insulator and Cover

1.Install insulator (6, Figure 6-18)over uppermost terminal blocks. Position one side of insulator against terminal blocks and snap terminal marking plate (5) to mating stand-off.

2.Position opposite side of insulator (6) and secure with related marking plate (5).

3.If removed, install cover gasket (4). Screw cover (3) onto sensor housing (8). Tighten cover firmly.

4.Align locking clip (2) with gap between cover ribs.

5.Loosen screw (1) and slide locking clip (2) fully into gap between cover ribs. Retighten screw (1).

Sensor Housing Leak Test

1.Install 1/4 NPT cap on dilution air inlet fitting. Install a 1/4 NPT cap on sample tube (2, Figure 6-9)or plug 1/4 NPT sample inlet port. Capped or plugged ports must be air tight.

2.If not in place, install exhaust tube (3, Figure 6-9)in exhaust port according to the instructions provided.

3.Connect a calibrated manometer to the CAL GAS inlet port.

4.Connect and apply clean instrument air at 35 psig (241 kPa gage) to the instrument air inlet fitting.

5.Observe the manometer reading. The reading should be from 10 to 13 inches, Water Column. Locate and correct leaks if the reading is less than 10 inches WC.

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Emerson 8800 Install O2 Cell and Heater Strut Assembly, Install Terminals Insulator and Cover, Sensor Housing Leak Test
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8800 specifications

The Emerson 8800, a pivotal instrument in industrial automation, stands out for its robust features and cutting-edge technologies. Designed to enhance process efficiency and reliability, this device is integral to numerous industries, including oil and gas, chemical, and power generation.

One of the standout features of the Emerson 8800 is its advanced control capabilities. It incorporates a highly flexible control architecture that supports a wide variety of control schemes. This adaptability allows engineers to implement customized solutions tailored to specific process requirements. Additionally, the 8800 series includes integrated predictive diagnostics that continually monitor system performance, alerting operators to potential issues before they escalate into serious problems.

The technology powering the Emerson 8800 is equally impressive. Equipped with state-of-the-art microprocessors, it can handle complex calculations and data processing with remarkable speed and accuracy. The device supports multiple communication protocols, including Foundation Fieldbus, HART, and Modbus. This flexibility ensures seamless integration with existing systems, thereby enhancing data sharing and communication between devices.

Moreover, the Emerson 8800 features a user-friendly interface that simplifies operation and monitoring. The intuitive display allows operators to easily navigate through various settings and real-time data, promoting better decision-making and faster response times. This ergonomic design enhances usability in high-pressure environments, ultimately contributing to improved safety and operational efficiency.

Another key characteristic of the Emerson 8800 is its durability and reliability. Built to withstand the rigors of industrial environments, the device boasts a robust enclosure, ensuring protection against dust, moisture, and extreme temperatures. This reliability minimizes the risk of downtime, making it a cost-effective choice for industries where uptime is critical.

In summary, the Emerson 8800 emerges as a powerhouse in the realm of industrial automation. With its advanced control systems, diverse communication capabilities, user-friendly interface, and rugged design, it embodies efficiency and reliability. As industries continue to evolve, the Emerson 8800 stands ready to meet the challenges of modern automation, driving innovation and productivity in complex environments.
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