Gas-Fired Products 100, 150, 175, 200, 40, 50, 75, N7/L7 Typical Assembly Overview (PTU 40FT Shown)

Form #43343530

–16– JJuly 08

Typical Assembly Overview(PTU 40FT Shown)

Wire Hanger

Flue

Terminal

#10 Self-Drill Screws

(Typical all tube supports,

tube couplings and flue

terminal.)

4"OD x 10Ft. Tube

See section 7

for required tubes.

13 Tube Support Brk.

with U-Bolt Clamp

& 5/16" Hex Nuts

Mounting Flange

24 Hole for Aluminized Steel Tubes

6 Hole for Alumi-Therm Steel Tubes

Gasket

Burner Box

Typical

Overlap

U-Bend

Tube Coupling

(Typical each tube joint.)

Reflector

31 Tube Support Brk.

with U-Bolt Clamp

& 5/16" Hex Nuts

8 - 10

6 hanging points to be used for suspension for a typical

40ft long system. There must be two hanging points

on the first tube and one on each of the other tubes

Maximum 6 distance

from burner box to the

tube support/hanger

bracket.

8 - 9 ¼

#10 Self-Drill

Screws

(2 each)

Turbulator

(See specifications

section 5 for required

quantities.)

Burner Box

Suspension

Chain

Contents

Main INSTALLATION AND OPERATION INSTRUCTIONS INFRARED RADIANT TUBE HEATER Two Stage Push Through System (Positive Pressure) Models: PTS SERIES: (40, 50, 75, 100, 125, 150, 175, 200) N7/L7 Page 1.0) SAFETY 2.0) INSTALLER RESPONSIBILITY 3.0) GENERAL INFORMATION Page 4.0) MINIMUM CLEARANCES TO COMBUSTIBLES Failure to do so may result in death, serious injury or property damage. Combustible material must be located outside the clearance dimensions listed. 5.0) SPECIFICATIONS 6.0) PACKING LIST A) PTS/PTU Burner Package QTY B) PTS 40-200 Body Package Descriptions C) PTS 40-200 Series Body Package Descriptions ALC Option (Aluminized Calorized) D) PTU 40-200 Body Package Descriptions E) PTU 40-200 Series Body Package Descriptions ALC Option (Aluminized Calorized) 6.1) ACCESSORIES Page 7.0) TYPICAL LAYOUTS PTU / PTS Series above. 7.1) TYPICAL ASSEMBLY LAYOUT POISONOUS GAS AND SOOT HAZARD MODEL 2 Ft. Turbulator Sections Form #43343530 July 08 13 8.0) DIMENSIONS PTS Series 120VAC Box Flue Terminal Burner 8.1) DIMENSIONS PTU Series Typical Dimensions Up to 50 Ft. Shown. PTU (end view) 8.2) HEATER ASSEMBLY / JOINING OF TUBE SECTIONS long system. There must be two hanging points on the first Typical Assembly Overview (PTS 40FT Shown) tube and one on each of the other tubes Typical Assembly Overview (PTU 40FT Shown) Burner Box Suspension Chain 9.0) TYPICAL SUSPENSION METHODS SUSPENSION HAZARD 10.0) ASSEMBLY OF TUBE SECTIONS 10.1 ASSEMBLY OF EXTENSION SECTION Tube Coupling Center end of Tube with hole Partially tighten this bolt Tube 10.2) INSERTING TURBULATORS POISONOUS GAS AND SOOT HAZARD 10.3) ADDING REFLECTORS ASSEMBLY HAZARD 11.0) ADDING OPTIONAL 90 ELBOW (PTS ONLY) 11.1) ADDING OPTIONAL CORNER REFLECTOR (PTS ONLY) 11.2) ADDING 180U-Bend (PTU ONLY) 11.3) ADDING OPTIONAL U-BEND REFLECTOR (PTU ONLY) 12.0) ATTACHING BURNER BOX ASSEMBLY Spool with TISS Wire Assembly 12.1) CONNECTING THE TISS SYSTEM 2. Un-roll the TISS wire assembly from the spool. Be careful not to kink the wires. Ste p 1 Step 2 3 Gap (between burner box and end of reflector) Step 3 Step 4 Step 5 13.0) GAS CONNECTIONS AND REGULATIONS KEY DIMENSIONS AND COMPONENTS OF THE GAS CONNECTIONS RECOMMENDED GAS CONNECTION POSITIONS WITH 36 FLEXIBLE GAS HOSE INCORRECT POSITIONS 14.0) INSTRUCTIONS FOR PRESSURE TEST GAUGE CONNECTION 15.0) ELECTRICAL CONNECTIONS Disconnect electrical power and gas supply before servicing. This appliance must be connected to a properly grounded electrical source. Failure to do so may result in death or serious injury. ELECTRIC SHOCK HAZARD INTERNAL CONNECTION WIRING DIAGRAM Direct Spark Ignition FIELD CONNECTION WIRING DIAGRAMS A. LOW VOLTAGE (24V) THERMOSTAT CONNECTIONS SINGLE HEATER Burner Control Box Two-Stage Thermostat (field supplied) Ground N Neutral L1 Hot (120V) Power Supply Cord (120V) Fused Disconnect Switch 16.0) VENTING CARBON MONOXIDE HAZARD Page Page Flue Adapter Collar #10 Self-Drill Screws (typical) 4 (10cm) Exhaust hood PN 42924000 (point down away from ceiling) 17.0) AIR FOR COMBUSTION 17.1) DIRECT OUTSIDE AIR FOR COMBUSTION 18.0) LIGHTING AND SHUTDOWN INSTRUCTIONS 19.0) SEQUENCE OF OPERATION 20.0) BURNER COMPONENT LOCATIONS 21.0) CLEANING AND MAINTENANCE Failure to do so may result in death or serious injury. Disconnect electrical power and gas supply before servicing. ELECTRIC SHOCK & EXPLOSION HAZARD Form #43343530 July 08 43 22.0) TROUBLESHOOTING GUIDE Form #43343530 44 JJuly 08 Form #43343530 July 08 45 23.0) REPLACING PARTS 23.1) REMOVAL OF MAIN BURNER AND ELECTRODES 23.2) REMOVAL OF GAS VALVE AND MANIFOLD ASSEMBLY Step 1 Step 3 Step 2 23.3) AIR SWITCH PRESSURE CHECK 23.4) IGNITION SYSTEM CHECKS 24.0) INSTALLATION DATA 25.0 REPLACEMENT PARTS GUIDE BURNER BOX Page 38a 22a Form #43343530 July 08 51 38 31 1 43269020 Rev. B 03/08 11

Gas-Fired Products Typical Assembly Overview (PTU 40FT Shown)

Models: 100 150 175 200 40 50 75 N7/L7

6 hanging points to be used for suspension for a typical

40ft long system. There must be two hanging points

on the first tube and one on each of the other tubes

Burner Box

Suspension

Chain