Gas-Fired Products 100, 150, 175, 200, 40, 50, 75, N7/L7 10.1 ASSEMBLY OF EXTENSION SECTION

Form #43343530

July 08 –19–

10.1 ASSEMBLY OF EXTENSION SECTION

See typical assembly overview (Section 8.0) for typical complete assembly. Assemble additional extension

sections as required for all systems. (See Sections 7.0, and 8.0 for typical layout details.)

Join the tube sections together and secure with tube couplings as described below:

WARNING: THE FOLLOWING COUPLING TIGHTENING INSTRUCTIONS MUST

BE FOLLOWED PROPERLY TO AVOID FUTURE PROBLEMS.

1. Place the compression coupling over the end of the tube.

2. Use the small hole at the centerline of the coupling to check that the coupling is inserted correctly.

3. Partially tighten the bolt nearest the end of the tube (approximately half closed).

MIN 8 MAX 10 BETWEEN HANGERS

Tube Support/

Hanger Bracket

Wire Hanger

Coupling

U-Bolt Clamp

& 5/16 Hex Nuts

Tube Support/

Hanger Bracket

6 approx.

Tube

Coupling

Center end of

Tube with hole

Partially tighten this bolt

Tube

Contents

Main INSTALLATION AND OPERATION INSTRUCTIONS INFRARED RADIANT TUBE HEATER Two Stage Push Through System (Positive Pressure) Models: PTS SERIES: (40, 50, 75, 100, 125, 150, 175, 200) N7/L7 Page 1.0) SAFETY 2.0) INSTALLER RESPONSIBILITY 3.0) GENERAL INFORMATION Page 4.0) MINIMUM CLEARANCES TO COMBUSTIBLES Failure to do so may result in death, serious injury or property damage. Combustible material must be located outside the clearance dimensions listed. 5.0) SPECIFICATIONS 6.0) PACKING LIST A) PTS/PTU Burner Package QTY B) PTS 40-200 Body Package Descriptions C) PTS 40-200 Series Body Package Descriptions ALC Option (Aluminized Calorized) D) PTU 40-200 Body Package Descriptions E) PTU 40-200 Series Body Package Descriptions ALC Option (Aluminized Calorized) 6.1) ACCESSORIES Page 7.0) TYPICAL LAYOUTS PTU / PTS Series above. 7.1) TYPICAL ASSEMBLY LAYOUT POISONOUS GAS AND SOOT HAZARD MODEL 2 Ft. Turbulator Sections Form #43343530 July 08 13 8.0) DIMENSIONS PTS Series 120VAC Box Flue Terminal Burner 8.1) DIMENSIONS PTU Series Typical Dimensions Up to 50 Ft. Shown. PTU (end view) 8.2) HEATER ASSEMBLY / JOINING OF TUBE SECTIONS long system. There must be two hanging points on the first Typical Assembly Overview (PTS 40FT Shown) tube and one on each of the other tubes Typical Assembly Overview (PTU 40FT Shown) Burner Box Suspension Chain 9.0) TYPICAL SUSPENSION METHODS SUSPENSION HAZARD 10.0) ASSEMBLY OF TUBE SECTIONS 10.1 ASSEMBLY OF EXTENSION SECTION Tube Coupling Center end of Tube with hole Partially tighten this bolt Tube 10.2) INSERTING TURBULATORS POISONOUS GAS AND SOOT HAZARD 10.3) ADDING REFLECTORS ASSEMBLY HAZARD 11.0) ADDING OPTIONAL 90 ELBOW (PTS ONLY) 11.1) ADDING OPTIONAL CORNER REFLECTOR (PTS ONLY) 11.2) ADDING 180U-Bend (PTU ONLY) 11.3) ADDING OPTIONAL U-BEND REFLECTOR (PTU ONLY) 12.0) ATTACHING BURNER BOX ASSEMBLY Spool with TISS Wire Assembly 12.1) CONNECTING THE TISS SYSTEM 2. Un-roll the TISS wire assembly from the spool. Be careful not to kink the wires. Ste p 1 Step 2 3 Gap (between burner box and end of reflector) Step 3 Step 4 Step 5 13.0) GAS CONNECTIONS AND REGULATIONS KEY DIMENSIONS AND COMPONENTS OF THE GAS CONNECTIONS RECOMMENDED GAS CONNECTION POSITIONS WITH 36 FLEXIBLE GAS HOSE INCORRECT POSITIONS 14.0) INSTRUCTIONS FOR PRESSURE TEST GAUGE CONNECTION 15.0) ELECTRICAL CONNECTIONS Disconnect electrical power and gas supply before servicing. This appliance must be connected to a properly grounded electrical source. Failure to do so may result in death or serious injury. ELECTRIC SHOCK HAZARD INTERNAL CONNECTION WIRING DIAGRAM Direct Spark Ignition FIELD CONNECTION WIRING DIAGRAMS A. LOW VOLTAGE (24V) THERMOSTAT CONNECTIONS SINGLE HEATER Burner Control Box Two-Stage Thermostat (field supplied) Ground N Neutral L1 Hot (120V) Power Supply Cord (120V) Fused Disconnect Switch 16.0) VENTING CARBON MONOXIDE HAZARD Page Page Flue Adapter Collar #10 Self-Drill Screws (typical) 4 (10cm) Exhaust hood PN 42924000 (point down away from ceiling) 17.0) AIR FOR COMBUSTION 17.1) DIRECT OUTSIDE AIR FOR COMBUSTION 18.0) LIGHTING AND SHUTDOWN INSTRUCTIONS 19.0) SEQUENCE OF OPERATION 20.0) BURNER COMPONENT LOCATIONS 21.0) CLEANING AND MAINTENANCE Failure to do so may result in death or serious injury. Disconnect electrical power and gas supply before servicing. ELECTRIC SHOCK & EXPLOSION HAZARD Form #43343530 July 08 43 22.0) TROUBLESHOOTING GUIDE Form #43343530 44 JJuly 08 Form #43343530 July 08 45 23.0) REPLACING PARTS 23.1) REMOVAL OF MAIN BURNER AND ELECTRODES 23.2) REMOVAL OF GAS VALVE AND MANIFOLD ASSEMBLY Step 1 Step 3 Step 2 23.3) AIR SWITCH PRESSURE CHECK 23.4) IGNITION SYSTEM CHECKS 24.0) INSTALLATION DATA 25.0 REPLACEMENT PARTS GUIDE BURNER BOX Page 38a 22a Form #43343530 July 08 51 38 31 1 43269020 Rev. B 03/08 11

Gas-Fired Products 10.1 ASSEMBLY OF EXTENSION SECTION

Models: 100 150 175 200 40 50 75 N7/L7

WARNING: THE FOLLOWING COUPLING TIGHTENING INSTRUCTIONS MUST

Tube

Coupling

Center end of

Tube with hole

Partially tighten this bolt

Tube