Table of Contents

INTRODUCTION

4

Foreword

4

Contact Info

4

Functional Overview

4

Identification

5

Machine Data Sheet

6

SECTION 1: SAFETY

8

Safety Instructions for Machinery

8

Additional Safety

 

Instructions for Bandsaws

10

SECTION 2: CIRCUIT REQUIREMENTS

11

220V Operation

11

SECTION 3: SETUP

12

Setup Safety

12

Items Needed for Setup

12

Unpacking

12

Inventory

13

Hardware Recognition Chart

14

Clean Up

15

Site Considerations

15

Moving & Placing

16

Mounting to Shop Floor

17

Leveling Feet

18

Leveling Machine

18

Roller Table Assembly

19

Required Adjustments

20

Test Run

21

Recommended Adjustments

22

SECTION 4: OPERATIONS

23

Operation Safety

23

Basic Controls

24

Control Panel

25

Cutting Angle

26

Coolant Catch Tray

27

Blade Guide Position

27

Workstop

28

Vise

28

Cutting Fluid System

30

Cutting Fluid Tips

31

Blade Selection

32

Setting Feed Rate

33

Blade Speed

34

Chip Inspection Chart

35

Blade Tensioning

36

Blade Care & Break-In

36

Blade Breakage

37

Workpiece Inspection

37

Operation Tips

38

SECTION 5: ACCESSORIES

39

SECTION 6: MAINTENANCE

41

Schedule

41

Cleaning

41

Lubrication

41

Hydraulic System

42

SECTION 7: SERVICE

43

Troubleshooting

43

Blade Change

46

Blade Guides

47

Wheel Brush

48

Squaring Blade

49

Swivel Stops

50

Feed Stop

51

Limit Switches

51

SECTION 8: WIRING

52

Electrical Safety Instructions

52

Wiring Overview

53

Control Box Wiring Diagram

54

Components Wiring Diagram

55

SECTION 9: Hydraulics

57

Hydraulic System Diagram

57

Hydraulic Components

58

SECTION 10: PARTS

59

Main Parts Breakdown

59

Main Parts List

60

Main Parts List (Continued)

61

Roller Stand Parts Breakdown & List

61

Base Breakdown

63

Labels Breakdown and List

64

WARRANTY AND RETURNS

67

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Grizzly G0664 owner manual Table of Contents