
SECTION 7: SERVICE
Review the troubleshooting and procedures in this section if a problem develops with your machine. If you need replacement parts or additional help with a procedure, call our Technical Support at (570) 
Troubleshooting
Motor & Electrical
Symptom | Possible Cause | Possible Solution | |||
Machine  | does not  | 1.  | emergency stop   | 1.  | Rotate button to reset/replace it.  | 
start or  | a breaker  | 
  | fault.  | 
  | 
  | 
trips  | 
  | 2.  | Chuck guard open/safety switch at fault.  | 2.  | Close guard/replace switch.  | 
  | 
  | ||||
  | 
  | 3.  | spindle position limit switch engaged/at  | 3.  | Adjust spindle position to disengage limit switch;  | 
  | 
  | 
  | fault.  | 
  | replace switch.  | 
  | 
  | 4.  | Power supply switched OFF or at fault.  | 4.  | Ensure power supply is on/has correct voltage.  | 
  | 
  | 5.  | Plug/receptacle at fault/wired wrong.  | 5.  | Test for good contacts; correct the wiring.  | 
  | 
  | 6.  | Motor connection wired wrong.  | 6.  | Correct motor wiring connections (Page 41).  | 
  | 
  | 7.  | Wall circuit breaker tripped.  | 7.  | Ensure circuit size is correct/replace weak breaker.  | 
  | 
  | 8.  | Wiring open/has high resistance.  | 8.  | Check/fix broken, disconnected, or corroded wires.  | 
  | 
  | 9.  | Master power switch at fault.  | 9.  | Replace switch.  | 
  | 
  | 10. Motor or motor components at fault.  | 10. Test/repair/replace.  | ||
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Machine stalls or is  | 1.  | Feed rate/cutting speed too fast.  | 1.  | Decrease feed rate/cutting speed.  | |
overloaded.  | 2.  | Wrong tooling.  | 2.  | Use the correct tool for the task.  | |
  | 
  | 3.  | Machine is undersized or tooling is incorrect  | 3.  | Use smaller or sharper tool; reduce feed rate or  | 
  | 
  | 
  | for the task.  | 
  | spindle speed; use coolant if possible.  | 
  | 
  | 4.  | Motor connection is wired incorrectly.  | 4.  | Correct motor wiring connections (Page 41).  | 
  | 
  | 5.  | Motor bearings are at fault.  | 5.  | Test by rotating shaft; rotational grinding/loose shaft  | 
  | 
  | 
  | 
  | 
  | requires bearing replacement.  | 
  | 
  | 6.  | Motor has overheated.  | 6.  | Clean off motor, let cool, and reduce workload.  | 
  | 
  | 7.  | Motor or motor components at fault.  | 7.  | Test/repair/replace motor.  | 
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  | |
Machine has  | 1.  | Excessive depth of cut.  | 1.  | Decrease depth of cut.  | |
vibration or noisy  | 2.  | Tooling is loose or improperly installed.  | 2.  | Make sure tooling is properly secured.  | |
operation.  | 3.  | Machine is incorrectly anchored or sits  | 3.  | Tighten/replace anchors; relocate/shim machine.  | |
  | 
  | 
  | unevenly.  | 
  | 
  | 
  | 
  | 4.  | Motor or machine component is loose.  | 4.  | Inspect/replace stripped or damaged bolts/nuts, and  | 
  | 
  | 
  | 
  | 
  | |
  | 
  | 5.  | Tooling is dull or at fault.  | 5.  | Replace/resharpen tooling.  | 
  | 
  | 6.  | Bit is chattering.  | 6.  | Replace/sharpen bit; index bit to workpiece; use  | 
  | 
  | 
  | 
  | 
  | appropriate feed rate and cutting RPM.  | 
  | 
  | 7.  | Motor fan is rubbing on fan cover.  | 7.  | Replace dented fan cover or damaged fan.  | 
  | 
  | 8.  | Motor bearings are at fault.  | 8.  | Test by rotating shaft; rotational grinding/loose shaft  | 
  | 
  | 
  | 
  | 
  | requires bearing replacement.  | 
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Model G0756 (Mfg. Since 2/13)  |