Section 6

DIAGNOSTIC TESTS

Short to Ground:

4.Set the VOM to measure resistance. Connect the positive (+) test lead to the case housing of the BCR. Connect the negative (-) test lead to an outer terminal. INFINITY should be mea- sured. Now connect the negative test lead to the BCR center terminal. INFINITY should be measured. Next, connect the negative test lead to the remaining outer BCR terminal. Once again INFINITY should be measured.

6666A

13A15

7777A

BCR1BCR2

Figure 6-25. – Battery Charge Rectifier

RESULTS:

1.If any of the previous steps has failed, replace the Battery Charge Rectifier.

2.If the BCR tests good, refer back to the flow chart.

TEST 20 - CHECK 10 AMP CIRCUIT BREAKER

PROCEDURE:

1.Set a voltmeter to measure resistance.

2.Locate the 10 Amp circuit breaker (CB1) in the control panel. See Page 17 for Circuit breaker location.

3.Disconnect Wire 15A and Wire 13A from the circuit breaker.

4.Connect one meter test lead to one terminal of the circuit breaker. Connect the other meter test lead to the remaining terminal on the circuit breaker. Continuity should be measured. See Figure 6-26.

RESULTS:

1.If continuity was measured the breaker is good refer back to the flow chart.

2.If INFINITY or a open condition was measured replace the circuit breaker.

00.00

13A

15A

10A CIRCUIT BREAKER (CB1)

Figure 6-26. – Testing 10 Amp Breaker

Test 21- Check 10 Amp Fuse

Figure 6-27. – 10 Amp Fuse (Located in Rear of

Control Panel)

PROCEDURE:

Push in on fuse holder cap and turn counterclockwise. Then, remove the cap with fuse. Inspect the Fuse.

RESULTS:

If the Fuse element has melted open, replace the Fuse with an identical size fuse. If Fuse is good, refer back to flow chart.

Test 22- Check Battery & Cables

PROCEDURE:

1.Inspect the battery cables and battery posts or terminals for corrosion or tightness. Measure the voltage at the terminal of the Starter Contactor and verify 11-12 volts DC is available to the generator during cranking. If voltage is below 11 volts DC,

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Guardian Technologies 4583, 4582 & 4987, 4451 & 4986 Test 21- Check 10 Amp Fuse, Test 22- Check Battery & Cables, BCR1BCR2

5308, 4583, 4451 & 4986, 4582 & 4987 specifications

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