Section 6

DIAGNOSTIC TESTS

PROCEDURE:

1.

Set a voltmeter to measure resistance.

2.

Disconnect the J2 connector from the printed circuit board.

3.

Connect one meter test lead to Wire TR2 at Terminal Block 1

 

(TB1). See Figure 6-62. Connect the other meter test lead to

 

pin location J2-6 on the J2 Connector previously removed. Be

 

careful not to damage the pin connectors with the test leads.

 

Continuity should be measured.

4.

Connect one meter test lead to Wire TR1 at Terminal Block 1

 

(TB1). See Figure 6-63. Connect the other meter test lead to

 

pin location J2-3 on the J2 Connector previously removed. Be

 

careful not to damage the pin connectors with the test leads.

86 15B 167 BLK

0

229

83

BLK

00.00

TB1

TR2

 

TR1

Continuity should be measured.

RESULTS:

1.Repair or replace defective wiring.

2.If wiring tests good replace printed circuit board.

Test 56 - Choke Test

Procedure:

J2-1J2-12

J2 HARNESS CONNECTOR

MAKE SURE THE TEST PROBE CONNECTOR IS MAKING CONTACT WITH THE CONNECTOR. DOUBLE CHECK TO MAKE SURE THAT THE TIP IS SHARP.

If the generator is surging it may have a carburetion problem. A lean condition can cause erratic RPM. Slowly pull the choke out to see if surging stops. If it does stop, carburetion should be checked.

Figure 6-63. – Check TR1 Wiring

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Guardian Technologies 5308, 4582 & 4987, 4451 & 4986, 4583 manual Test 56 Choke Test, Continuity should be measured

5308, 4583, 4451 & 4986, 4582 & 4987 specifications

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