Manuals
/
Hobart Welding Products
/
Power Tools
/
Welding System
Hobart Welding Products
3025
manual
OM-492
Models:
3025
1
41
64
64
Download
64 pages
4.52 Kb
38
39
40
41
42
43
44
45
Troubleshooting
Specifications
Install
Parts list
Load. See circuit diagram
Symbol Usage
Connecting The Battery
Dimension
Maintenance
Inverter Assembly
Page 41
Image 41
Notes
OM-492
Page 37
Page 40
Page 42
Page 41
Image 41
Page 40
Page 42
Contents
Description
OM-492
Processes
From Hobart to You
Table of Contents
Page
Arc Welding Hazards
Symbol Usage
Electric Shock can kill
ARC Rays can burn eyes and skin
Engine Hazards
Moving Parts can cause injury
Battery Explosion can Blind
Engine Exhaust Gases can kill
Engine Heat can cause fire
EMF Information
Principal Safety Standards
Radiation can cause interference
ARC Welding can cause interference
Consignes DE SÉ Curité Lire Avant Utilisation
Signification des symboles
UN Choc É Lectrique peut tuer
LES Fumé ES ET LES GAZ peuvent ê tre dangereux
DES Particules Volantes peuvent blesser les yeux
LE Soudage peut provoquer un in- cendie ou une explosion
DES PIÈ CES Chaudes peuvent provoquer des brû lures graves
LE Bruit peut affecter l’ouïe
’EXPLOSION DE LA Batterie peut
DES Organes Mobiles peuvent provoquer des blessures
LA Chaleur DU Moteur peut pro- voquer un incendie
LA Chute DE L’APPAREIL peut blesser
Information sur les champs é lectromagné tiques
Principales normes de sé curité
LE Soudage À L’ARC risque de provoquer des interfé rences
Consignes relatives aux stimulateurs cardiaques
Symbol Definitions
Specifications
Weld, Power, And Engine Specifications
Definitions
Dimensions
Dimensions, Weights, and Operating Angles
Duty Cycle And Overheating
Overheating
Volt-Ampere Curves
CC Mode
CV Mode
Installing Welding Generator
Installation
Fuel Consumption
Movement Airflow Clearance Do not lift unit from end
Engine Prestart Checks
Keep radiator and air intake clean and free of dirt
Full 13 mm Diesel
Fuel Do not use gasoline. Gasoline will damage engine
Adding Coolant To Radiator
Connecting The Battery
Connecting To Weld Output Terminals
Installing Exhaust Pipe
Remote 14 Receptacle RC5 Information
Selecting Weld Cable Sizes
100 ft 30 m Or Less
10 100% Duty Cycle
OM-492
Controls See Section
Operating Welding Generator
Description Of Controls See Section
Mode Meter Reading At Idle Meter Reading While Welding
Mode Switch Settings
Mode Switch Setting Process Output On/Off Control
Meter Functions
Touch Seconds Do not Strike Like a Match
Lift-Arc TIG Procedure
Three-Phase 240
Auxiliary Power Receptacles And Circuit Breakers
Operating Auxiliary Equipment
Weld Total 120
Plug Wired for 120/240
Load. See circuit diagram
Wire Load
120V Plug Wired for 240 V, 2-Wire Load
Maintenance and Troubleshooting
800 h
500 h
1000 h
2000 h
Maintenance Label
To Clean air filter
Servicing Air Cleaner
Do not clean housing with air hose
Servicing Optional Spark Arrestor
Servicing Engine Lubrication And Fuel Systems
Servicing Engine Cooling System
Adjusting Idle Speed
Adjusting Engine Speed
Adjusting Weld/Power Speed
Weld Speed Jam Nut Adjustment Screw
Overload Protection
Voltmeter/Ammeter Help Displays
Trouble Remedy
Troubleshooting
Welding
Necessary parts
Auxiliary Power
No power output Reset circuit breakers see Section
Engine
CT1
Reset circuit breaker CB9 see Section
OM-492
Circuit Diagram For Welding Generator
Electrical Diagrams
200
Wetstacking
RUN-IN Procedure
Welding Generator Weld Cables
Run-In Procedure Using Load Bank
Load Bank
Do not touch hot exhaust
Run-In Procedure Using Resistance Grid
Bank/grid
From flammables
Grounding Generator To Truck Or Trailer Frame
Auxiliary Power Guidelines
Selecting Equipment
How Much Power Does Equipment Require?
Grounding When Supplying Building Systems
Earth ground if supplying
Amperes x Volts = Watts
Approximate Power Requirements For Farm/Home Equipment
Approximate Power Requirements For Industrial Motors
Industrial Motors Rating Starting Watts Running Watts
Farm/Home Equipment Rating Starting Watts Running Watts
Contractor Rating Starting Watts Running Watts
Approximate Power Requirements For Contractor Equipment
How Much Power Can Generator Supply?
Power Required To Start Motor
Single-Phase Induction Motor Starting Requirements
KVA/HP x HP x
Typical Connections To Supply Standby Power
Current Load Watts Amperes
Selecting Extension Cord Use Shortest Cord Possible
112
Parts List
104 103 102 101 100 105
109 108 107 106
4746 8988
Item Dia Part Mkgs Description Quantity
PLG11
Front Panel
Front Panel -5, Item
Inverter Assembly
Inverter Assembly -5, Item
Generator
Support
Service
Call
Contact your Distributor for
Hobart Welding Products
Top
Page
Image
Contents