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Hobart Welding Products
3025
manual
200
Models:
3025
1
43
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Troubleshooting
Specs
Install
Parts list
Load. See circuit diagram
Symbol Usage
Connecting The Battery
Dimension
Maintenance
Inverter Assembly
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200 955
OM-492
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Contents
Processes
OM-492
Description
From Hobart to You
Table of Contents
Page
ARC Rays can burn eyes and skin
Symbol Usage
Arc Welding Hazards
Electric Shock can kill
Engine Hazards
Engine Heat can cause fire
Battery Explosion can Blind
Moving Parts can cause injury
Engine Exhaust Gases can kill
ARC Welding can cause interference
Principal Safety Standards
EMF Information
Radiation can cause interference
LES Fumé ES ET LES GAZ peuvent ê tre dangereux
Signification des symboles
Consignes DE SÉ Curité Lire Avant Utilisation
UN Choc É Lectrique peut tuer
LE Bruit peut affecter l’ouïe
LE Soudage peut provoquer un in- cendie ou une explosion
DES Particules Volantes peuvent blesser les yeux
DES PIÈ CES Chaudes peuvent provoquer des brû lures graves
LA Chute DE L’APPAREIL peut blesser
DES Organes Mobiles peuvent provoquer des blessures
’EXPLOSION DE LA Batterie peut
LA Chaleur DU Moteur peut pro- voquer un incendie
Consignes relatives aux stimulateurs cardiaques
Principales normes de sé curité
Information sur les champs é lectromagné tiques
LE Soudage À L’ARC risque de provoquer des interfé rences
Definitions
Specifications
Symbol Definitions
Weld, Power, And Engine Specifications
Overheating
Dimensions, Weights, and Operating Angles
Dimensions
Duty Cycle And Overheating
CV Mode
CC Mode
Volt-Ampere Curves
Movement Airflow Clearance Do not lift unit from end
Installation
Installing Welding Generator
Fuel Consumption
Fuel Do not use gasoline. Gasoline will damage engine
Keep radiator and air intake clean and free of dirt
Engine Prestart Checks
Full 13 mm Diesel
Adding Coolant To Radiator
Connecting The Battery
Connecting To Weld Output Terminals
Installing Exhaust Pipe
10 100% Duty Cycle
Selecting Weld Cable Sizes
Remote 14 Receptacle RC5 Information
100 ft 30 m Or Less
OM-492
Controls See Section
Operating Welding Generator
Description Of Controls See Section
Meter Functions
Mode Switch Settings
Mode Meter Reading At Idle Meter Reading While Welding
Mode Switch Setting Process Output On/Off Control
Touch Seconds Do not Strike Like a Match
Lift-Arc TIG Procedure
Weld Total 120
Auxiliary Power Receptacles And Circuit Breakers
Three-Phase 240
Operating Auxiliary Equipment
120V Plug Wired for 240 V, 2-Wire Load
Load. See circuit diagram
Plug Wired for 120/240
Wire Load
Maintenance and Troubleshooting
2000 h
500 h
800 h
1000 h
Maintenance Label
Servicing Optional Spark Arrestor
Servicing Air Cleaner
To Clean air filter
Do not clean housing with air hose
Servicing Engine Lubrication And Fuel Systems
Servicing Engine Cooling System
Weld Speed Jam Nut Adjustment Screw
Adjusting Engine Speed
Adjusting Idle Speed
Adjusting Weld/Power Speed
Overload Protection
Voltmeter/Ammeter Help Displays
Welding
Troubleshooting
Trouble Remedy
No power output Reset circuit breakers see Section
Auxiliary Power
Necessary parts
Engine
CT1
Reset circuit breaker CB9 see Section
OM-492
Circuit Diagram For Welding Generator
Electrical Diagrams
200
Wetstacking
RUN-IN Procedure
Load Bank
Run-In Procedure Using Load Bank
Welding Generator Weld Cables
From flammables
Run-In Procedure Using Resistance Grid
Do not touch hot exhaust
Bank/grid
Selecting Equipment
Auxiliary Power Guidelines
Grounding Generator To Truck Or Trailer Frame
Amperes x Volts = Watts
Grounding When Supplying Building Systems
How Much Power Does Equipment Require?
Earth ground if supplying
Farm/Home Equipment Rating Starting Watts Running Watts
Approximate Power Requirements For Industrial Motors
Approximate Power Requirements For Farm/Home Equipment
Industrial Motors Rating Starting Watts Running Watts
Contractor Rating Starting Watts Running Watts
Approximate Power Requirements For Contractor Equipment
KVA/HP x HP x
Power Required To Start Motor
How Much Power Can Generator Supply?
Single-Phase Induction Motor Starting Requirements
Typical Connections To Supply Standby Power
Current Load Watts Amperes
Selecting Extension Cord Use Shortest Cord Possible
109 108 107 106
Parts List
112
104 103 102 101 100 105
4746 8988
Item Dia Part Mkgs Description Quantity
PLG11
Front Panel
Front Panel -5, Item
Inverter Assembly
Inverter Assembly -5, Item
Generator
Support
Service
Hobart Welding Products
Contact your Distributor for
Call
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