Hobart Welding Products 3025 manual Description Of Controls See Section

Models: 3025

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5-2. Description Of Controls (See Section 5-1)

.The fan motor is thermostatically controlled and only runs when cooling is needed.

Engine Lights

1 Battery Charging Light

Light goes on if engine alternator is not charg- ing battery. Engine continues to run.

YStop engine and fix trouble if Battery Charging light goes on.

2 Engine Temperature Light

Light goes on and engine stops if engine tem- perature is too high.

YStop engine and fix trouble if Engine Temperature light goes on.

3 Engine Oil Pressure Light

Light goes on and engine stops if oil pressure is too low. Light goes on momentarily during start-up but goes out when engine reaches normal oil pressure.

YStop engine and fix trouble if Engine Oil Pressure light stays on after start- up.

4 Glow Plug Light

Light goes on when glow plug is energized and warming up. Glow plug warms in about six seconds and engine can be started (see start- ing instructions following).

YDo not use glow plug longer than 20 seconds.

Engine Gauges

5Engine Hour Meter

6Fuel Gauge

Weld Controls

7 Dig/Inductance Control

Control adjusts Dig when Stick mode is se- lected on mode switch. When control is set to- ward minimum, short-circuit amperage at low arc voltage is the same as normal welding amperage.

When set toward maximum, short-circuit am-

perage is increased at low arc voltage to as- sist with arc starts and help prevent the elec- trode from sticking while welding (see volt-am- pere curves in Section 3-4).

Select setting best suited for application.

Control adjusts inductance when MIG or V-Sense Feeder position is selected on the mode switch. Inductance determines the “wetness” of the weld puddle. When set to- ward maximum, “wetness” (puddle fluidity) in- creases.

When Pulsed MIG or one of the TIG modes is selected, this control is not functional.

8 Voltmeter

Meter displays weld voltage and help mes- sages (see Sections 5-3 and 7-9).

9 Ammeter

Meter displays weld amperage and help mes- sages (see Sections 5-3 and 7-9).

10V/A (Voltage/Amperage) Adjustment Control

11Mode Switch

The Mode switch setting determines both the process and output On/Off control (see Sec- tion 5-4). Source of control (panel or remote) for the amount of output is selected by the V/A Control switch.

For Air Carbon Arc (CAC-A) cutting and goug- ing, place switch in Stick position. For best re- sults, place Inductance/Dig control in the max- imum position.

12 V/A (Voltage/Amperage) Control Switch

For front panel control, place switch in Panel position and use the V/A Adjustment control.

For remote control, make connections to Re- mote 14 receptacle, and place switch in Re- mote position. In most modes, remote control is a percent of V/A Adjustment control setting (value selected on V/A Adjustment control is maximum available on remote). In the MIG mode, remote control provides full range of unit output regardless of V/A Adjust control setting.

Engine Starting Controls

13 Glow Plug Switch

Use switch to energize glow plug for cold weather starting. Glow plug warms in about six seconds and engine can be started (see starting instructions following).

14 Engine Control Switch

Use switch to start engine, select speed, and stop engine. In Run/Idle position, engine runs at idle speed at no load, and weld/power speed under load. In Run position, engine runs at weld/power speed.

.Place switch in Run position to operate most GMAW equipment.

To Start:

Above 325 F: turn Engine Control switch to Start. Release switch when engine starts and Engine Oil Pressure light goes out.

.If engine does not start, let engine come to a complete stop before attempting re- start.

Below 325 F: turn engine control switch to Run/Idle position. Push Glow Plug switch up and hold about six seconds. Turn Engine Con- trol switch to Start. Release switch when en- gine starts and Engine Oil Pressure light goes out. Do not crank engine while engine is turn- ing.

.If engine does not start, let engine come to a complete stop before attempting re- start.

To Stop: turn Engine Control switch to Off position.

.Push engine stop lever to stop engine if Engine Control switch does not work (see item 15).

15 Engine Stop Lever

Use lever to stop engine if Engine Control switch does not work.

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Hobart Welding Products 3025 manual Description Of Controls See Section