Invacare Excelerator XLT 2000, Li'l Execelerator manual Speed Shifters, Slot Clickbox Opening

Models: Excelerator Excelerator XLT Li'l Execelerator Excelerator XLT 2000

1 36
Download 36 pages 54.53 Kb
Page 19
Image 19

SPEED SHIFTERS

PROCEDURE 6

EXCELERATOR/EXCELERATOR XLT - SEVEN (7) SPEED SHIFTER CABLE INSTALLATION (FIGURE 4)

NOTE: The SEVEN (7) SPEED Shifter Cable runs from the RIGHT-SIDE of the FRONT FRAME to its mounting position on the HAND CRANK Assembly Shaft.

1.Run the cable from the right-side of the fork assem- bly to mounting position on the left side just below the hand crank assembly.

2.Attach the seven (7) speed cable to the hand crank assembly extension.

3.Secure with hardware provided.

Shifter

Shifter Cable

FIGURE 4 - EXCELERATOR/EXCELERATOR XLT SEVEN

(7) SPEED SHIFTER CABLE INSTALLATION

EXCELERATOR/EXCELERATOR XLT SEVEN (7) SPEED SHIFTER ADJUSTMENT/REPLACEMENT - BEFORE 1997 ONLY (FIGURE 5)

NOTE: Excelerator/Excelerator XLTs manufactured AF- TER 1997 are equipped with SHIMANO hubs. If equipped with a SHIMANO hub, it MUST be serviced and adjusted by a qualified technician.

NOTE: QUALIFIED TECHNICIANS ONLY - Contact Invacare, 1-800-532-8677 for complete SHIMANO hub instructions.

NOTE: There is no cable adjustment for the seven (7) speed shifter cable. Loosening the knurled screw will en- able you to pull the gear box from the hub axle.

It is recommended that you take your Excelerator to a qualified technician for any shifter adjustment.

If adjustment or replacement of internal parts is required, i.e., won't shift into ALL seven (7) gears, perform the fol- lowing replacement:

1. Ensure that the hub and shifter are properly installed.

NOTE: Shifter is installed with a 4 mm hex key to a torque of 1.8 to 2.1 ft. lbs.

2.Loosen knurled screw and pull gearbox (clickbox) from the hub axle.

3.Run the cable and clickbox along the frame and above the bottom bracket until it reaches the rear axle.

4.Ensure that there are no extreme bends in the cable and there is ample slack for the handlebars to turn without binding the cable.

5.Use a light oil and lubricate shift rod and the shift tube.

CAUTION

Ensurethattheinnerlugoftheguidingribisrun into the shift tube slot until it snaps into place.

6.Push the rod and tube into the drive side of the axle as far as it will go. The shift rod should fit inside of the shift tube.

7.Position the shifter in gear number one.

8.Push the RED adjusting sleeve (guiding rib first) over the axle.

9.Position the guiding rib above the axle and slide it onto the clickbox.

NOTE: The guiding rib complete MUST be seated into the clickbox housing groove.

10.Ensure that the guiding rib fits into the slot in the top of the clickbox.

CAUTION

Ensure that knurled screw is secure.

11.Finger tighten knurled screw on clickbox.

12.If more technical assistance is required, contact the manufacturer direct at (800) 346-2928.

13.To maintenance, periodically lubricate the shift rod and shift tube.

 

 

 

 

 

 

 

 

 

 

Bracket

Gearbox

 

 

 

 

 

 

 

 

(EXCELERATOR

 

 

 

 

 

 

 

 

 

ONLY)

(Clickbox)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Adjusting

 

 

 

 

 

Guiding Rib

 

Sleeve

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Axle Bore

Hub

 

 

 

 

 

 

 

 

 

Axle

 

 

 

 

 

 

 

 

 

 

 

(Insert into

 

 

 

 

 

Shift Rod

 

 

 

 

 

 

 

 

 

 

 

 

slot in

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

clickbox

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

opening)

 

Internal Peg

Slot for

 

 

 

 

 

 

(Align with

Internal

 

Knurled

 

slot in shift

Peg

 

tube opening)

 

 

Screw

Groove for

 

 

 

 

Shift Tube

 

 

 

 

 

Knurled Screw

FIGURE 5 - EXCELERATOR/EXCELERATOR XLT SEVEN

(7)SPEED SHIFTER CABLE ADJUSTMENT/ REPLACEMENT - SACHS HUB ONLY

S P E E D

S H I F T E R S

19

Page 19
Image 19
Invacare Excelerator XLT 2000, Li'l Execelerator manual Speed Shifters, Slot Clickbox Opening