Lincoln Electric R3R-500, R3R-300 service manual Active SCR Test

Models: R3R-500 R3R-300

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F-29

 

 

 

F-29

 

 

 

TROUBLESHOOTING & REPAIR

 

 

TOC

TOC

ACTIVE SCR TEST (continued)

 

 

Section

Master

 

 

P1 AND P3 LOCATIONS

 

G1575 LEAD LOCATIONS

 

 

 

FIGURE F.16 – CONTROL BOARD PLUG

 

FIGURE F.17 – CONTROL BOARD

 

to

to

 

 

 

 

 

 

 

 

 

R3R CONTROL

 

Return

Return

 

 

G1

 

 

 

 

 

G2

G3

 

 

 

 

 

 

G1575 - [

]

 

TOC

TOC

 

Plug P3

 

R3R CONTROL

 

Section

Master

 

G2206 - [

]

 

 

 

 

to

to

Plug P4 (Removed)

 

 

 

 

 

Return

Return

FIGURE F.18 – SNUBBER BOARD PLUG

FIGURE F.19 – RESISTOR R3 LOCATION

 

 

 

 

P5 LOCATION

 

 

 

 

Plug P5

 

 

 

 

 

RESISTOR R3

Section TOC

Master TOC

M15370-[ ] SNUBBER

 

Return to

Return to

 

TEST PROCEDURE

 

 

 

1.

Disconnect the main input supply power to

5.

Locate and remove molex plug P5 from

 

 

 

the machine.

 

snubber board M15370. See Figure F.18. If

 

 

2.

With the 5/16” nut driver, remove the case

 

the machine has snubber board M14215, it

 

 

 

will be necessary to label and disconnect

 

 

 

top and sides. Remove the screws holding

 

 

 

 

 

lead #204 from the output shunt. Be sure to

 

 

 

the front panel and lower the panel.

 

 

 

 

 

disconnect the #204 lead that runs

 

 

 

 

 

TOC

TOC

3.

Disconnect the welding cables from the

 

between the snubber board and the out-

 

welding output terminals.

 

put shunt.

 

 

 

 

Section

Master

4.

Locate and remove molex plug P4 from con-

6.

Locate and remove lead #204 from resistor

 

If the machine has control board G1575, dis-

 

R3 (40 ohms, 50 Watts). See Figure F.19.

 

 

 

trol board G2206. See Figure F.16.

 

to

to

 

connect the individual gate leads G1, G2,

 

 

Return

Return

 

and G3 and also lead #204. See Figure F.17.

 

 

 

 

 

 

 

 

 

 

IDEALARC R3R

 

Page 63
Image 63
Lincoln Electric R3R-500, R3R-300 service manual Active SCR Test