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F-9

 

 

 

 

 

 

 

 

 

F-9

TROUBLESHOOTING & REPAIR

 

 

 

Observe Safety Guidelines

 

 

 

 

 

TROUBLESHOOTING GUIDE

detailed in the beginning of this manual.

 

 

 

 

 

 

 

 

 

 

 

 

 

PROBLEMS

POSSIBLE AREAS OF

RECOMMENDED

 

(SYMPTOMS)

MISADJUSTMENT(S)

 

COURSE OF ACTION

 

 

 

 

 

 

 

 

 

 

WELDING PROBLEMS

 

 

 

 

 

Poor arc characteristics.

1. Make sure the correct weld pro-

1.

Perform

the

SCR/Diode

 

 

cedures

are

being

used.

 

Rectifier Bridge Test.

 

 

 

(Electrode, Polarity, etc.)

2. Perform the Main Transformer

 

 

 

 

 

 

 

2. Check the welding cables for

 

Test.

 

 

 

 

 

loose or faulty connections.

3. The control board

may be

 

 

 

 

 

 

 

 

 

 

 

 

 

faulty. Replace.

 

 

 

 

 

 

 

 

 

The welding arc is variable and

1.

Check the input voltage at the

1.

Perform

the

SCR/Diode

sluggish.

 

R3R, making sure the correct

 

Rectifier Bridge Test.

 

 

voltage and all three phases are

2.

Perform

the

Main

Trans-

 

 

being applied to the machine.

 

 

 

former Test.

 

 

 

 

 

 

 

 

 

 

 

 

2.

Make

sure

the

welding

3.

The control board

may be

 

 

process

is correct

for the

 

 

 

faulty. Replace.

 

 

 

machine settings.

 

 

 

 

 

 

 

 

 

 

 

 

3. Check the welding cables for

 

 

 

 

 

 

 

loose or faulty

connections.

 

 

 

 

 

 

 

Also make sure the cables are

 

 

 

 

 

 

 

sized correctly for the welding

 

 

 

 

 

 

 

current.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, con- tact the Lincoln Electric Service Department for electrical troubleshooting assistance before you proceed. Call 216-383-2531 or 1-800-833-9353.

IDEALARC R3R

Page 43
Image 43
Lincoln Electric R3R-500, R3R-300 service manual Welding Problems