Lincoln Electric SVM103-A Machine Grounding, Plugs and HAND-HELD Equipment, Cable Installation

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A-5

INSTALLATION

Cable Installation WARNING

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Install the welding cables to your POWER-ARC 4000 as follows. See Figure A.1 for the location of parts.

1.The gasoline engine must be OFF to install weld- ing cables.

2.Remove the 1/2 - 13 flanged nuts from the output terminals.

3.Connect the electrode holder and work cables to the weld output terminals. You can connect either cable to either terminal, since the POWER-ARC 4000 provides AC weld current.

4.Tighten the flanged nuts securely.

5.Be certain that the metal piece you are welding (the “work”) is securely connected to the work clamp and cable.

6.Check and tighten the connections periodically.

CAUTION

•Loose connections will cause the output terminals to overheat. The terminals may eventually melt.

•Do not cross the welding cables at the output termi- nal connection. Keep the cables isolated and sepa- rate from one another.

Lincoln Electric offers a welding accessory kit with the properly specified welding cables. See the ACCES- SORIES section of this manual for more information.

MACHINE GROUNDING

Because the POWER-ARC 4000 creates its own power from its gasoline-engine driven generator, you do not need to connect the machine frame to an earth ground. However, for best protection against electri- cal shock, connect a heavy gauge wire from the ground stud located on the bottom center of the output panel (see Figure A.1) to a suitable earth ground such as a metal pipe driven into the

ground.

Do not ground the machine to a pipe that carries explosive or combustible material.

When the POWER-ARC 4000 is mounted on a truck or a trailer, the machine gen- erator ground stud MUST be securely connected to the metal frame of the vehi- cle. See Figure A.1. The ground stud is marked with the symbol.

PLUGS AND HAND-HELD EQUIPMENT

For further protection against electric shock, any elec- trical equipment connected to the generator recepta- cles must use a three-blade, grounded type plug or an Underwriter’s Laboratories (UL) approved double insulation system with a two-blade plug. Lincoln offers an accessory plug kit that has the right type of plugs. See the ACCESSORIES section of this manu- al for details.

If you need ground fault protection for hand-held equipment, in-line ground fault current interrupter (GFCI) cord sets that meet UL and OSHA require- ments are available from:

Ericson Manufacturing Company Willoughby, Ohio 44094

(216) 951-8000 (Ohio)

1-800-972-5109 (outside Ohio)

AUXILIARY POWER RECEPTACLES

The control panel of the POWER-ARC 4000 features two auxiliary power receptacles:

•A 20 amp, 120 volt duplex (double outlet) recepta- cle

•A 20 amp 240 volt simplex (single outlet) receptacle. See Figure A.1.

Through these receptacles the machine can supply up to 4,000 rated continuous watts and 4,400 surge watts of single-phase AC power. The machine output volt- ages meet UL standards and fall within ± 10% of the rated voltage. The output frequency falls within ± 3% of rated frequency (60 Hz).

POWER-ARC 4000