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F-5

TROUBLESHOOTING & REPAIR

Observe Safety Guidelines

 

TROUBLESHOOTING GUIDE

detailed in the beginning of this manual.

 

 

 

 

PROBLEMS

POSSIBLE AREAS OF

RECOMMENDED

(SYMPTOMS)

MISADJUSTMENT(S)

COURSE OF ACTION

 

 

 

 

OUTPUT PROBLEMS

 

No auxiliary power - welding output

1. Check circuit breakers CB1 and

1. Check the auxiliary power re-

is normal - engine runs normally.

CB2. Reset if tripped.

ceptacles ands associated wires

 

2. Make sure that the control rheo-

for loose or faulty connections.

 

 

 

stat (R1) is set at “GENERA-

2. Check the continuity (zero

 

TOR” (maximum).

ohms) of leads 3, 3A (black); 6,

 

3. Check for loose or faulty plug at

6A (yellow); and 5 (white) from

 

the receptacles to the stator

 

power receptacle.

 

windings. See the Wiring Dia-

 

 

 

 

gram.

 

 

3. Make sure lead 5 (white) is

 

 

grounded to the machine frame

 

 

(zero ohms).

 

 

4. Check for an open or grounded

 

 

auxiliary winding in the stator, 6

 

 

(yellow) to 3 (black). See the

 

 

Wiring Diagram.

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, con- tact the Lincoln Electric Service Department for electrical troubleshooting assistance before you proceed. Call 216-383-2531 or 1-800-833-9353.

POWER-ARC 4000

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Lincoln Electric SVM103-A service manual Troubleshooting & Repair