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F-9

TROUBLESHOOTING & REPAIR

Observe Safety Guidelines

 

TROUBLESHOOTING GUIDE

detailed in the beginning of this manual.

 

 

 

 

 

 

 

PROBLEMS

POSSIBLE AREAS OF

RECOMMENDED

 

(SYMPTOMS)

MISADJUSTMENT(S)

COURSE OF ACTION

 

 

 

 

 

 

WELDING PROBLEMS

 

 

 

The welding arc is “cold.” The

1. Check for loose or faulty con-

1. Check for the correct open cir-

engine runs normally (3700 RPM,

nections at the weld output

cuit voltage (OCV) at the welder

no load). Auxiliary power is func-

terminals and welding cable

output terminals – 62 VAC is

tioning normally.

connections.

normal.

 

 

 

2. The welding cable may be too

If the correct voltage is present

 

long or coiled, causing an

at the output terminals, check

 

excessive voltage drop.

for loose connections on the

 

 

heavy current-carrying leads

 

 

inside the POWER-ARC 4000.

 

 

See the Wiring Diagram.

 

 

2. If the OCV is low at the welder

 

 

output

terminals,

perform

 

 

Engine

Throttle Adjustment

 

 

Test.

 

 

 

 

3. Check for shorted or grounded

 

 

windings in the reactor (L1) and

 

 

also in

the main

stator.

 

 

See the Wiring Diagram.

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, con- tact the Lincoln Electric Service Department for electrical troubleshooting assistance before you proceed. Call 216-383-2531 or 1-800-833-9353.

POWER-ARC 4000

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Lincoln Electric SVM103-A service manual Welding Problems