D-3

MAINTENANCE

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CLEAN OR REPLACE SPARK PLUG: Clean or replace the spark plug after every 100 hours of opera- tion or every season, whichever comes first. Do not blast the spark plug clean with an abrasive cleaning device. Clean the plug by scraping it or by using a wire brush. Wash the plug with a commercial solvent. After cleaning or when installing a new spark plug, set the terminal gap to .030 inch (.76 mm) with a feeler gauge. See Figure D.4.

FIGURE D.4 - SET SPARK PLUG GAP

2

1

CLEAN SPARK ARRESTER SCREEN: If the muffler has the optional spark arrester assembly, remove it every 50 hours or once a year, whichever comes first, and inspect it. Clean the arrester. Replace it if you find any damage.

REMOVE COMBUSTION DEPOSITS: After every 100 to 300 hours of operation, remove the engine cylinder head. Scrape and wire brush the combustion deposits from the cylinder, cylinder head, top of the piston, and around the valves. Refit the gasket (replace it if damaged) and reassemble the cylinder head and block. Turn down the screws finger tight with the three long screws around the exhaust valve (if so equipped). Torque the screws in a staggered sequence to 165 inch-pounds (19 N·m).

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1.SPARK PLUG (STANDARD, PART NO. 492167; RESISTOR, PART NO. 802592)

2.FEELER GAUGE (.030 INCH, 76mm)

TABLE D.1

ENGINE MAINTENANCE SCHEDULE

Maintenance

Every 5 Hours

25 Hours

50 Hours

100 Hours

 

Operation

or Daily

or Yearly

or Yearly

or Yearly

100-300 Hours

 

 

 

 

 

 

Check Oil Level

 

 

 

 

 

 

 

 

 

 

Change Oil

 

 

● Note 1

 

 

 

 

 

 

 

 

Clean Rotating Screen, Finger

 

 

 

 

Guard, or Debris Screen

Note 2

 

 

 

 

 

 

 

 

 

 

Service Foam Pre-Cleaner or

 

 

 

 

or Oil Foam® Element

 

Note 2

 

 

 

 

 

 

 

 

 

Service Air Cleaner Cartridge

 

 

 

 

(if no pre-cleaner)

 

Note 2

 

 

 

 

 

 

 

 

 

Service Air Cleaner Cartridge

 

 

 

 

(if pre-cleaner present)

 

 

 

Note 2

 

 

 

 

 

 

 

Clean Cooling System

 

 

 

 

 

 

 

 

 

 

Inspect Spark Arrester (Option)

 

 

 

 

 

 

 

 

 

 

Clean or Replace Spark Plug

 

 

 

 

 

 

 

 

 

 

Replace In-Line Fuel Filter (Option)

 

 

 

 

 

 

 

 

 

 

Remove Combustion Deposits

 

 

 

 

 

 

 

 

 

 

Change oil after first 5 hours, then after every 50 hours or once a year.

Note 1: Change oil every 25 hours when operating under heavy load in high ambient temperatures.

Note 2: Clean more often under dusty conditions or when airborne debris is present.

POWER-ARC 4000

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Lincoln Electric SVM103-A service manual Figure D.4 SET Spark Plug GAP